GUIDE TO COMPONENTS CONCRETE DISTRIBUTION SYSTEMS valme.it 1 STANDARD COLLARS COUPLINGS CONCRETE DISTRIBUTION SYSTEMS The plane couplings are the most used for the coupling of pipes or elbows, thank to easy assembly; They are available in various models as following. COLLARs sp DN D DENOMINATION DN D SP20 50 60 SP25 50 73 SP30 75 89 SP34 75 97 SP40 100 115 SP45 100 126 SP50 125 139,7 SP51 112 139 SP55 125 148 SP56 112 148 SP60 150 169 SP65 150 178 SP70 175 200 DN D FIXED COUPLINGS LEVER CODE PRESSURE MATERIAL 0.95 Kg 85 bar S355 Couplings 2.5" 1.5 Kg 85 bar S355 Couplings 3" 2.2 Kg 85 bar S355 Couplings 3" + Grease nipples 2.2 Kg 85 bar S355 FC25 FC30 FC34 DN WEIGHT Couplings 2" FC30G D DESCRIPTION FC20 Couplings 3-1/4" 3.5 Kg 85 bar S355 FC34G Couplings 3-1/4" + Grease nipples 3.5 Kg 85bar S355 FC30P Couplings 3-1/4" + Mounting Plate 4.3 Kg 85 bar S355 FC45 Couplings 4.5" 4.2 Kg 85 bar S355 FC45G Couplings 4.5" + Grease nipples 4.2 Kg 85 bar S355 FC45P Couplings 4.5" + Mounting Plate 5 Kg 85 bar S355 FC45PG 5 Kg 85 bar S355 FC50 Couplings 4.5" + Mounting Plate + Grease nipples Couplings 5" 4.4 Kg 85bar S355 FC55 Couplings 5.5" 4.5 Kg 85 bar S355 FC55I Couplings 5.5" + Grease nipples 4.5 Kg 85 bar S355 FC55P Couplings 5.5" + Mounting Plate 5.3 Kg 85 bar S355 Couplings 5.5" + Mounting Plate + Grease nipples 5.3 Kg 85 bar S355 FC55PG F=FIXED A=ADJUSTABLE B=BOLTS C=CouPliNGs G=GRease NiPPles P=MouNtiNG Plate H=hiGh PRESSURE F=FIX A=ADJUSTABLE B=BOLTS VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it C=CLAMP G=GREASER P=PLATE H=HIGH PRESSURE CONCRETE DISTRIBUTION SYSTEMS ADJUSTABLE COUPLINGS LEVER CODE DESCRIPTION WEIGHT PRESSURE MATERIAL AC40 Couplings 4" 4.5 Kg 85 bar S355 AC40P Couplings 4" + Mounting Plate 5.3 Kg 85 bar S355 AC45 Couplings 4.5" 4.9 Kg 85 bar S355 AC50 Couplings 5" 5 Kg 85 bar S355 Couplings 5" + Grease 5 Kg 85 bar S355 AC50G Couplings 5.5" 5Kg 85 bar S355 AC55G AC55 Couplings 5.5" + Grease nipples 5 Kg 85 bar S355 AC55P Couplings 5.5" + Mounting Plate 5.8 Kg 85 bar S355 WEIGHT PRESSURE MATERIAL 3 Kg 85 bar S355 ADJUSTABLE TWO-BOLT COUPLINGS CODE DESCRIPTION ACB40 Couplings 4" ACB45 Couplings 4.5" 4.3 Kg 85 bar S355 ACB45G Couplings 4.5" + Grease nipples 4.3 Kg 85 bar S355 ACB45PG Couplings 4.5" + Mounting Plate + Grease nipples 5.1 Kg 85 bar S355 ACB50 Couplings 5" 4.4 Kg 85 bar S355 ACB55 Couplings 5.5" 4.5 Kg 85 bar S355 ACB55G Couplings 5.5" + Grease nipples 4.5 Kg 85 bar S355 ACB55P Couplings 5.5" + Mounting Plate 5.3 Kg 85 bar S355 Couplings 5.5" + Mounting Plate + Grease nipples 5.3 Kg 85 bar S355 ACB55PG VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it 1 STANDARD COLLARS COUPLINGS CONCRETE DISTRIBUTION SYSTEMS TWO-BOLT COUPLINGS 85 bar WEIGHT PRESSURE MATERIAL SCREW (UNI 5931) Couplings 4.5" 3.75 Kg 85 Bar S355 VITI TCEI M12 Couplings 4.5" + Grease nipples 3.75 Kg 85 Bar S355 VITI TCEI M12 BC55 Couplings 5.5" 5.15 Kg 85 Bar S355 VITI TCEI M14 BC55P Couplings 5.5" + Mounting Plate 6 Kg 85 Bar S355 VITI TCEI M14 CODE BC45 BC45G DESCRIPTION ALUMINIUM NO-ADJUSTABLE COUPLINGS LEVER CODE DESCRIPTION WEIGHT PRESSURE MATERIAL FC45ALL Couplings 4.5" aluminium no-adjustable couplings lever 1.9 Kg 85 Bar Aluminium FC55ALL Couplings 5.5" aluminium no-adjustable couplings lever 2.35 Kg 85 Bar Aluminium VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS GASKETS GU CODE DESCRIPTION GU20 Gaskets 2" gu20 GU25 Gaskets 2.5" gu25 GU30 Gaskets 3" gu30 GU34 Gaskets 3"1/4 gu34 GU40 Gaskets 4" gu40 GU45 Gaskets 4.5" gu45 GU50 Gaskets 5" gu50 GU55 Gaskets 5.5" gu55 GU60 Gaskets 6.5" gu65 GU65 Gaskets 6" gu60 GU70 Gaskets 7" gu70 GU80 Gaskets 8" gu80 Gaskets GUV CODE DESCRIPTION GUV45 Gaskets 4.5" Guv45 GUV55 Gaskets 5.5" Guv55 Gaskets GUTL CODE DESCRIPTION GUTL45 Gaskets 4.5" GUTL45 GUTL55 Gaskets 5.5" GUTL55 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it 2 CONICAL COLLARS COUPLING CONCRETE DISTRIBUTION SYSTEMS DN D DN D In the conic coupling the external gaskets by inner gasket is replaced in a dedicated quarry. The effort to which are subject is better distributed on throughout the contact surface of tapered sides. Tightening this coupling is more difficult for the small tollerance. Thanks to this coupling the working pressure is 130 bar. COLLARs CZ COLLARs CP CZ50M CP50F CP50M DN DN D D CZ50F DENOMINATION DN D DENOMINATION DN D CZ40 100 146 CP40 (small) 100 132 CZ50 125 168 CP50 (small) 125 158 CZ60-5 125 199 CP50 125 168 CP60 150 199 D 150 199 150 203 CZ70-6 150 227 CZ70 175 227 DENOMINATION DN D DENOMINATION DN S50 Collar 5Z Schwing 125 164,8 P50 Collar 5Z PUTZMEISTER 125 175 S60 Collar 6Z Schwing 150 194,8 P60 Collar 6Z PUTZMEISTER 150 205 DN D CZ60 CZ6P VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS COUPLINGS 130 bar CODE DESCRIPTION WEIGHT PRESSURE MATERIAL 2.3 Kg 130 bar S355 FC3Z No-adjustable couplings lever 3Z ACB4Z.PICC Cadjustable two-bolt couplings 4Z 4.1 Kg 130 bar S355 FC5Z.PICC No-adjustable couplings 5Z (small) 4.5 Kg 130 bar S355 Adjustable two-bolt couplings 5Z 4.5 Kg 130 bar S355 Two-bolt couplings 5Z 4.8 Kg 130 bar S355 ACB5Z.PICC BC5Z ACB5Z Adjustable two-bolt couplings 5Z 4.8 Kg 130 bar S355 AC5Z Adjustable couplings lever 5Z 4.8 Kg 130 bar S355 AC5ZP Adjustable couplings lever 5Z + Mounting Plate 5.7 Kg 130 bar S355 AC6Z Adjustable couplings lever 6Z 6.9 Kg 130 bar S355 AC7Z Adjustable couplings lever 7Z 7.2 Kg 130 bar S355 High pressure adjustable two-bolt couplings 5.5 Kg 150 bar S355 BC5ZH Gaskets OR CODE DESCRIPTION OR40 Gaskets 4z or OR50 Gaskets 5z or OR60 Gaskets 6z or OR70 Gaskets 7z or VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it SCREW (UNI 5931) screw TCEI M14 screw TCEI M18 3 COUPLING PLATE - INFORMATIONS CONCRETE DISTRIBUTION SYSTEMS This plate is welding to coupling, see the picture. In this case the coupling has 2 functions: To connect 2 pipes/elbows and to support these on the boom. Mounting Plate CODE Mounting Plate.G.G DESCRIPTION MATERIAL Supporting plate S355 Grease Nipples CODE INGR001 DESCRIPTION Grease nipples m10x1 All couplings are available with greasing system. SAFETY PINS CODE DESCRIPTION SPINA001 Safety pins D.6.5x70 SPINA002 Safety pins D.8x75 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it 4 STANDARD PIPES CONCRETE DISTRIBUTION SYSTEMS STANDARD ELBOWS thickness INTER-AXIAL DISTANCE PRESSURE collars Elbow S355 6 mm 180 85 bar L=40 SP-CZ-CP-S-P 100-125 Elbow S355 6 mm 225 85 bar AVAILABLE 100-125 Elbow S355 6 mm 275 85 bar AVAILABLE 100 Elbow S355 6 mm 285 85 bar AVAILABLE 125 Elbow S355 6 mm 315 85 bar AVAILABLE 100-125 Elbow S355 Tempeted 6 mm 180 85/130 bar AVAILABLE 100-125 Elbow S355 Tempeted 6 mm 225 85/130 bar AVAILABLE 100-125 Elbow S355 Tempeted 6 mm 275 85/130 bar AVAILABLE 100 Elbow S355 Tempeted 6 mm 285 85/130 bar AVAILABLE 125 Elbow S355 Tempeted DN (mm) 100-125 !" DESCRIPTION 6 mm 315 85/130 bar AVAILABLE 100-125 Cast Elbow Mn Sp MAX 13 180 85/130 bar AVAILABLE 100-125 Cast Elbow Mn Sp MAX 13 225 85/130 bar AVAILABLE 100-125 Cast Elbow Mn Sp MAX 13 275 85/130 bar AVAILABLE 100 Cast Elbow Mn Sp MAX 13 285 85/130 bar AVAILABLE 125 Cast Elbow Mn Sp MAX 13 315 85/130 bar AVAILABLE 100-125 Cast Elbow Mn Cr Sp MAX 13 180 85/130 bar AVAILABLE 100-125 Cast Elbow Mn Cr Sp MAX 13 225 85/130 bar AVAILABLE 100-125 Cast Elbow Mn Cr Sp MAX 13 275 85/130 bar AVAILABLE 100 Cast Elbow Mn Cr Sp MAX 13 285 85/130 bar AVAILABLE 125 Cast Elbow Mn Cr Sp MAX 13 315 85/130 bar AVAILABLE 100 Cast Elbow Cr Sp MAX 9 180 85 bar AVAILABLE 100 Cast Elbow Cr Sp MAX 9 275 85 bar AVAILABLE 100 Cast Elbow Cr Sp MAX 9 285 85 bar AVAILABLE 125 Cast Elbow Cr Sp MAX 8 180 85 bar AVAILABLE 125 Cast Elbow Cr Sp MAX 10 225 85 bar AVAILABLE 125 Cast Elbow Cr Sp MAX 7 275 85 bar AVAILABLE 125 Cast Elbow Cr Sp MAX 8 275 85 bar AVAILABLE 125 Cast Elbow Cr Sp MAX 10 275 85 bar AVAILABLE 125 Cast Drop Stop Elbow Cr Sp MAX 12 275 85 bar AVAILABLE 125 Cast Elbow Cr Sp MAX 8 1000 85 bar AVAILABLE 150 Cast Elbow Cr Sp MAX 12 275 85 bar AVAILABLE 150 Cast Elbow Cr Sp MAX 12 425 85 bar AVAILABLE Chrome cast elbows have external cover with of 4mm in S355 thickness. The interaxial distance can be modified, in this case the radius will not change. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it 4 STANDARD PIPES CONCRETE DISTRIBUTION SYSTEMS RAW REDUCTIONS Dmax-Dmin Lmin Lmax D 50-75 400 500 D 75-100 400 1000 D 100-112 1300 1700 D100-125 300 3000 D 112-125 1400 1600 D 125-132 500 700 D125-150 400 2000 D 132-150 500 700 D 150-175 600 1400 Coustom lenghts available on request. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it 5 REDUCTIONS CONCRETE DISTRIBUTION SYSTEMS REDUCTIONS standard PiPe S355. COLLAR S355. DN (mm/in) DESCRIPTION Sp (mm) PRESSURE 100/4_75/3 Reductions STD SP45/SP34 L=1000 7 85/130 bar 125/5_100/4 Reductions STD SP55/SP45 L=1000 7 85/130 bar 125/5_100/4 Reductions STD SP55/SP45 L=1500 7 85/130 bar 125/5_100/4 Reductions STD SP55/SP45 L=3000 7 85/130 bar 125/5_100/4 Reductions STD SP55/SP45 L=980 7 85/130 bar 125/5_75/3 Reductions STD CZ50F/SP34 L=1009 7 85/130 bar 150/6_125/5 Reductions STD CZ60F/SP55 L=1000 7 85/130 bar 150/6_125/5 Reductions STD CZ60F/SP55 L=1070 7 85/130 bar 150/6_125/5 Reductions STD CZ60F/SP55 L=1287 7 85/130 bar 150/6_125/5 Reductions STD CZ60F/CZ50M L=2000 7 85/130 bar 175/7_125/5 Reductions STD CZ70F/CZ50M L=2000 7 85/130 bar Coustom lenghts available on request. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS REDUCTIONS TMP PIPE IN haRdeNed STEEL - 54HRC. COLLAR WITH haRdeNed INSERT – 63 HRC. DN (mm/in) DESCRIPTION Sp (mm) PRESSURE 125/5_100/4 Reductions TMP SP55/SP45 L=1000 7 85/130 bar 125/5_100/4 Reductions TMP SP55/SP45 L=1200 7 85/130 bar 125/5_100/4 Reductions TMP SP55/SP45 L=1500 7 85/130 bar 125/5_100/4 Reductions TMP SP55/SP45 L=1900 7 85/130 bar 125/5_100/4 Reductions TMP SP55/SP45 L=3000 7 85/130 bar 150/6_125/5 Reductions TMP CZ60F/SP55 L=1287 7 85/130 bar 150/6_125/5 Reductions TMP CZ60F/SP55 L=1070 7 85/130 bar 150/6_125/5 Reductions TMP CP60F/SP55 L=1070 7 85/130 bar Coustom lenghts available on request. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS REDUCTIONS lln INTERNAL PIPE IN haRdeNed STEEL - 65HRC. ESTERNAL PIPE IN STEEL S355. COLLAR WITH CHROME CARBIDE CASTING-INSERT. DN (mm/in) DESCRIPTION Sp-i (mm) Sp-e (mm) PRESSURE 125/5_100/4 Reductions LLN SP55/SP45 L=1000 7 4 85/130 bar 125/5_100/4 Reductions LLN SP55/SP45 L=1200 7 4 85/130 bar 125/5_100/4 Reductions LLN SP55/SP45 L=1500 7 4 85/130 bar 125/5_100/4 Reductions LLN SP55/SP45 L=1900 7 4 85/130 bar 125/5_100/4 Reductions LLN SP55/SP45 L=3000 7 4 85/130 bar 150/6_125/5 Reductions LLN CZ60F/SP55 L=1000 7 4 85/130 bar 150/6_125/5 Reductions LLN CZ60F/SP55 L=1070 7 4 85/130 bar 150/6_125/5 Reductions LLN CZ60F/SP55 L=1287 7 4 85/130 bar 175/7_125/5 Reductions LLN CZ70F/SP55 L=1070 7 4 85/130 bar Coustom lenghts available on request. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS REDUCTIONS LLH WEAR INTERNAL PIPE MADE OF CHROME CARBIDE. ESTERNAL PIPE S355. COLLAR WITH CHROME CARBIDE CASTING-INSERT. DN (mm/in) DESCRIPTION Sp-i (mm) Sp-e (mm) PRESSURE 125/5_100/4 Reductions LLH SP55/SP45 L=1200 10 4 85/130 bar 125/5_100/4 Reductions LLH SP55/SP45 L=1500 10 4 85/130 bar 125/5_100/4 Reductions LLH SP55/SP45 L=3000 10 4 85/130 bar 150/6_125/5 Reductions LLH SP65/SP55 L=1200 10 4 85/130 bar 150/6_125/5 Reductions LLH CZ60F/CP50M L=1000 10 4 85/130 bar 150/6_125/5 Reductions LLH CZ60F/CP50M L=1070 10 4 85/130 bar 150/6_125/5 Reductions LLH CZ60F/SP55 L=1200 10 4 85/130 bar 150/6_125/5 Reductions LLH CZ60F/CP50M L=1287 10 4 85/130 bar The reductions llh have the external pipe with of 4mm thickness. Coustom lenghts available on request. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS CONCRETE RUBBER HOSES CONCRETE RUBBER HOSE, 4 WIRES REINFORCEMENT, PRESSURE 80 bar WORKING. CODE DESCRIPTION WORKING PRESSURE (bar) BURST PRESSURE (bar) WEIGHT length 226090 DN=76 2x3"1/4 85 bar 200 bar 5.5 kg/m 2800 236757 DN=76 2x3"1/4 85 bar 200 bar 5.5 kg/m 3100 S1010801 DN=76 2x3"1/4 85 bar 200 bar 5.5 kg/m 6100 226717 DN=76 2x3"1/4 85 bar 200 bar 5.5 kg/m 10000 232118 DN=102 2x4" 85 bar 200 bar 7.7 kg/m 3000 232119 DN=102 2x4" 85 bar 200 bar 7.7 kg/m 4000 232120 DN=102 2x4" 85 bar 200 bar 7.7 kg/m 5000 494226 DN=102 2x4" 85 bar 200 bar 7.7 kg/m 6000 232121 DN=102 2x4"1/2 85 bar 200 bar 7.7 kg/m 3000 232122 DN=102 2x4"1/2 85 bar 200 bar 7.7 kg/m 4000 232123 DN=102 2x4"1/2 85 bar 200 bar 7.7 kg/m 5000 494798 DN=102 2x4"1/2 85 bar 200 bar 7.7 kg/m 6000 232124 DN=127 2x5" 85 bar 200 bar 9.5 kg/m 3000 232125 DN=127 2x5" 85 bar 200 bar 9.5 kg/m 4000 232126 DN=127 2x5" 85 bar 200 bar 9.5 kg/m 5000 232127 DN=127 2x5"1/2 85 bar 200 bar 9.5 kg/m 3000 232128 DN=127 2x5"1/2 85 bar 200 bar 9.5 kg/m 4000 232129 DN=127 2x5"1/2 85 bar 200 bar 9.5 kg/m 5000 229830 DN=127 2x5"1/2 85 bar 200 bar 9.5 kg/m 6000 On request are available: different options of hose ends, hoses with only one end, end with spring. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS SHUT OFF VALVE DN (mm) DESCRIPTION L (mm) WORKING PRESSURE BURST PRESSURE WEIGHT air CONNECTION Ø SHUT45 SHUT OFF 4.5" 600 85 200 18 3/8" GAS SHUT55 SHUT OFF 5.5" 600 85 200 22.9 3/8" GAS SHUT45CPL CODE KIT 4.5 SHUT55CPL CODE KIT 5.5 SHUT-OFF VALVE is available in two version: only the valve; full kit (VALVE, CONTROLLER, NIPPLES, HOSES). On request it is possible any customizing. KIT DESCRIPTION • SHUT OFF VALVE •ELECTRONIC UNIT • WIRINGs •INsTRUCTION INsTALLATION •UsE AND sPARE PARTs MANUAL When the command shut-off valve is “off” it is open. When the command shut-off valve is ”oN” the valve is closed, it is opened by the command pump start . AIR LINE FAST DESCARDE AIR VALVE “PUMP COMMAND” ON - SHUT-OFF OPEN “PUMP COMMAND” OFF - SHUT-OFF CLOSED VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS 2 WAY DEVIATION VALVES CODE DESCRIPTION PRESSURE WEIGHT DN DEV55S Deviation valve 5.5” – Low pressure 85 bar 70 Kg 125 2 WAY LONG LIFE DEVIATION VALVE CODE DESCRIPTION PRESSURE WEIGHT DN DEV55H Deviation valve 5z – high pressure 130 bar 102 Kg 125 DEV5ZH Deviation valve 5.5 – Low pressure 85 bar 102 Kg 125 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS HYDRAULIC SHUT-OFF VALVES PRESSURE WEIGHT DN GH55AUTO CODE SHUT-OFF Valve 5Z DESCRIPTION 130 bar 180 Kg 125 GH5ZAUTO SHUT-OFF Valve 5.5 85 bar 180 Kg 125 PRESSURE WEIGHT DN STANDARD: control driven hydraulically by manual pump. OPTIONAL: control driven hydraulically by suction box. SHUT-OFF VALVES CODE DESCRIPTION GH30MAN SHUT-OFF Valve 3" 30 bar 20 Kg 75 GH34MAN SHUT-OFF Valve 3"1/4 30 bar 20 Kg 75 GH45MAN SHUT-OFF Valve 4.5" 30 bar 20 Kg 100 GH5ZMAN SHUT-OFF Valve 5Z 30 bar 20 Kg 125 GH60MAN SHUT-OFF Valve 6" 30 bar 20 Kg 150 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS PIPE SUPPORTS WEIGHT MATERIAL SUPP40 CODE Claw support – 4” (D108-114) DESCRIPTION 1.0 Kg S355 SUPP50 Claw support – 5” (D133-139) 1.9 Kg S355 DENOMINATION i d c h l Support 5” 154 14,5 83 158 263 Support 4” 128 14,5 68 133 250 “U” CLAMPING CODE DESCRIPTION PRESSURE DN CAV40 “U” clamping – 4” 0,4 Kg S355 SELLA40 Plastic support – 4” 0,4 Kg Plastic CAV50 “U” clamping – 5" 0,5 Kg S355 SELLA50 Plastic support – 5" 0,5 Kg Plastic VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS STOP BALL DEVICES CODE DESCRIPTION WEIGHT STOP45 Stop ball device – 4.5” 3.9 Kg STOP55 Stop ball device – 5.5" 4.4 Kg SPONGE BALLS CODE DESCRIPTION S30L Sponge ball D.100 - 3” – Soft 150 Kg/m³ S40L Sponge ball D.125 - 4" - Soft 150 Kg/m³ S50L Sponge ball D.150 - 5" - Soft 150 Kg/m³ S60L Sponge ball D.175 - 6" - Soft 150 Kg/m³ S70L Sponge ball D.200 - 7" - Soft 150 Kg/m³ CODE DESCRIPTION density S40M Sponge ball D.125 - 4" – Medium 200 Kg/m³ S50M Sponge ball D.150 - 5" - Medium 200 Kg/m³ S60M Sponge ball D.175 - 6" - Medium 200 Kg/m³ CODE SPONGE ROLLERS density DESCRIPTION density S40H Sponge ball D.125 - 4" – Hard 300 Kg/m³ S50H Sponge ball D.150 - 5" - Hard 300 Kg/m³ S60H Sponge ball D.175 - 6" - Hard 300 Kg/m³ S= SPONGE L=LIGHT CODE M=MEDIUM H=HARD DESCRIPTION density S120-150M Sponge roller D. 120 LG. 150 200 Kg/m³ S125-150M Sponge roller D. 125 LG. 150 200 Kg/m³ VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS PUTZMEISTER - TRUCK PUMPS KIT PZ0004 PZ0004A PZ0003 PZ0003A PZ0002A PZ0002 PZ0001 CODE DESCRIPTION PZ0001 Elbow dn 180-150 PZ0002 Elbow dn 150 90° P60m-P60f PZ0002A Elbow dn 150 90° P60m-sp65 PZ0003 Reductions dn 150-125 l1200mm p60m-sp55) PZ0003A Reductions dn 150-125 l1200mm sp65-sp55) PZ0004 Elbow dn 125 45° PZ0004A Elbow dn 125 45° VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS SCHWING - TRUCK PUMPS KIT SW0004 SW0003 SW0002A SW00000 SW0002B SW0002 SW0001 CODE DESCRIPTION CODE DESCRIPTION SW0000 Elbow DN 180 14° SW0000A Pipe DN 150 S60F-S60M SW0001 Elbow DN 180-150 SW0001A Elbow DN 180-150 SW0002 Elbow DN 150 90° long SW0002A Elbow DN 150 90° SW0002A Elbow DN 150 90° SW0003A Reductions DN 150-125 L1500mm SW0002B Elbow DN 150 90° short SW0003 Reductions DN 150-125 L1600mm SW0004 Elbow DN 125 45° VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS PIPES – LLN SERIES INTERNAL PIPE MADE OF C60 haRdeNed STEEL – 65 HRC. esteRNal PiPe S355. COLLAR WITH CHROME CARBIDE CASTING-INSERT. DN (mm/in) De (mm) Sp-i (mm) Sp-e (mm) PRESSURE Kg/m Kg/m concrete 100/4 108 2.7 2 85 bar 12.1 18.5 112/4.5 121 2.7 2 85 bar 13.6 23.7 125/5 133 2.7 2 85 bar 15.1 29.0 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS PIPES – LLS SERIES INTERNAL PIPE MADE OF C60 haRdeNed STEEL – 65 HRC. ESTERNAL PIPE S355. EXTENDED COLLAR WITH CHROME CARBIDE CASTING-INSERT, ACCESS SIDE OF THE CONCRETE (L=100mm). COLLAR WITH CHROME CARBIDE CASTING-INSERT. DN (mm/in) De (mm) Sp (mm) Sp-e (mm) PRESSURE Kg/m 100/4 108 2.7 2 85 bar 12.1 18.5 125/5 133 2.7 2 85 bar 15.1 29.0 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it Kg/m concrete CONCRETE DISTRIBUTION SYSTEMS PIPES – STANDARD SERIES PiPe S355. COLLAR S355. DN (mm/in) De (mm) 75/3 82.5 4 75/3 88.9 6.3 Sp (mm) Kg/m Kg/m concrete 85 bar 7.8 10.5 85/130 bar 12.9 11.0 PRESSURE 75/3 88.9 8 85/130 bar 16.0 10.0 100/4 108 4 85 bar 10.3 18.9 100/4 114.3 6.3 85/130 bar 16.8 19.5 112/4.5 121 4 85 bar 11.6 24.1 112/4.5 127 6.3 85/130 bar 18.6 24.7 125/5 133 4 85 bar 12.8 29.5 125/5 139.7 6.3 85/130 bar 20.7 30.5 125/5 139.7 8 150 bar 26.0 28.9 150/6 159 4.5 85 bar 17.2 42.5 150/6 168.3 8 150 bar 31.7 43.8 175/7 193.7 6.3 85/130 bar 29.1 61.9 85 bar work pressure needs “SP” collars. 130 and 150 bar work pressures need “CZ” or “CP” collars. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS PIPES – LLH SERIES INTERNAL PIPE IN C60 haRdeNed STEEL – 65 HRC. ESTERNAL PIPE S355. COLLAR WITH CHROME CARBIDE CASTING-INSERT. CHROME CARBIDE INSERT-COLLAR EXTENSION. DN (mm/in) . De (mm) Sp (mm) Sp-e (mm) PRESSURE 100/4 114.3 5.6 2.7 85 bar 21.7 18.0 125/5 139.7 5.6 2.7 85 bar 25.7 28.6 150/6 168.3 5.0 4.0 85 bar 35.4 42.6 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it Kg/m Kg/m concrete CONCRETE DISTRIBUTION SYSTEMS TUBI LLHC WEAR INTERNAL PIPE IS ON CHROME CARBIDE. ESTERNAL PIPE IN S355. COLLAR WITH CHROME CARBIDE CASTING-INSERT. DN (mm/in) De (mm) Sp-i (mm) Sp-e (mm) PRESSURE Kg/m Kg/m concrete 100/4 114.3 5 2.7 85 bar 20.2 18.4 125/5 139.7 5 2.7 85 bar 25.1 29.1 In cheap solution the collar can be installed on the external side of the pipe. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS PIPES – HARDENED SERIES PIPE IN haRdeNed STEEL - 54 HRC. COLLAR WITH haRdeNed INSERT – 63 HRC. DN (mm/in) De (mm) Sp (mm) PRESSURE Kg/m Kg/m concrete 75/3 82.5 4 85 bar 7.8 10.5 100/4 108 4 85 bar 10.3 18.9 100/4 114.3 6.3 85/130 bar 16.8 19.5 112/4.5 121 4 85 bar 11.6 24.1 112/4.5 127 6.3 85/130 bar 18.6 24.7 125/5 133 4 85 bar 12.8 29.5 125/5 139.7 6.3 85/130 bar 20.7 30.5 In cheap solution the collar can be installed on the external side of the pipe. VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS ELBOWS – Fe SERIES ELBOW IN S355. COLLAR IN S355. DN (mm/in) Sp (mm) PRESSURE INTER-AXIAL DISTANCE (mm) 75/3 6 85 150 100/4 6 85/130 bar 180 100/4 6 85/130 bar 225 100/4 6 85/130 bar 275 100/4 6 85/130 bar 285 100/4 7.1 85/130 bar 1000 125/5 6 85/130 bar 180 125/5 6 85/130 bar 225 125/5 6 85/130 bar 275 125/5 6 85/130 bar 315 125/5 6.3 85/130 bar 1000 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS CAST ELBOWS ALL THE ELBOW IS ONE SINGLE. MANGANESE CAST. DN (mm/in) INTER-AXIAL DISTANCE (mm) Sp (mm) PRESSURE 100/4 13 85/130 bar 180 100/4 13 85/130 bar 225 100/4 13 85/130 bar 275 100/4 13 85/130 bar 285 125/5 13 85/130 bar 180 125/5 13 85/130 bar 225 125/5 13 85/130 bar 275 125/5 13 85/130 bar 315 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS ELBOWS – HARDENED SERIES ALL THE ELBOW IS ONE SINGLE CHROME/MANGANESE CAST. INTER-AXIAL DISTANCE (mm) DN (mm/in) Sp (mm) 75/3 10 85 bar 150 100/4 13 85/130 bar 180 PRESSURE 100/4 13 85/130 bar 225 100/4 13 85/130 bar 275 100/4 13 85/130 bar 285 112/4.5 13 85/130 bar 180 112/4.5 13 85/130 bar 275 125/5 13 85/130 bar 180 125/5 13 85/130 bar 225 125/5 13 85/130 bar 275 125/5 13 85/130 bar 315 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS ELBOWS – LLN SERIES ALL THE ELBOW IS ONE SINGLE CHROME/MANGANESE CAST. COLLAR WITH CHROME CARBIDE CASTING-INSERT. DN (mm/in) INTER-AXIAL DISTANCE (mm) Sp (mm) PRESSURE 100/4 13 85/130 bar 180 100/4 13 85/130 bar 225 100/4 13 85/130 bar 275 100/4 13 85/130 bar 285 125/5 13 85/130 bar 180 125/5 13 85/130 bar 225 125/5 13 85/130 bar 275 125/5 13 85/130 bar 315 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS CURVe SERIE LLH INTERNAL ELBOW IS IN CROME IRON CAST. EXTERNAL ELBOWS IN S355. COLLAR WITH CHROME CARBIDE CASTING-INSERT. DN (mm/in) Sp max-i(mm) Sp-e (mm) PRESSURE 100/4 9 2.5 85 bar 180 100/4 9 2.5 85 bar 275 100/4 9 2.5 85 bar 285 125/5 7 2.5 85 bar 275 125/5 8 2.5 85 bar 180 125/5 8 2.5 85 bar 275 125/5 8 2.5 85 bar 1000 125/5 10 2.5 85 bar 225 125/5 10 2.5 85 bar 275 125/5 12 2.5 85 bar 275 150/6 12 2.5 85 bar 275 150/6 12 2.5 85 bar 425 VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it INTER-AXIAL DISTANCE (mm) CONCRETE DISTRIBUTION SYSTEMS CIFA TRUCK PUMPS KIT 2ND BENDS AFTHER THE REDUCTION IS AVAILABLE WITH : 30° 35° 42° 45° 50° 55° CODE DESCRIPTION S1030250 Elbow S8 DN 180-150 S1023245 Elbow S9 DN 180-150 S1015711 Elbow DN 150 90° CP60F-CZ60M S1026125 Reductions LLH DN 150-125 L1287 CZ60F-SP55 S2003041 Elbow LLH DN 125 55° SP55-SP55 KITPALLA001 PZ0004A Stopball pin – Washing botton - Gasket – Coupling Elbow dn 125 45° VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS CIFA TRUCK BETONPUMPS KIT * TAILOR MADE FOR CODE DESCRIPTION 236867 Elbow S6 DN 125-125 S1007092 Elbow S7 DN 150-125 S1035920 Pipe LLH DN 125 L815 CP50F-CP50M S1035914 Elbow LLH DN 125 55° CP50F-SP55 S2002644 Pipe LLH DN 125 L1500* SP55-SP55 S1035924 Reductions LLH DN 125-100 L3000 SP55-SP45 S2006550 Reductions LLH DN 125-100 L1500 SP55-SP45 S1042214 Reductions LL DN 125-100 L1000 SP55-SP45 KITPALLA002 Stopball pin – Washing botton - Gasket – Coupling VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS PUTZMEISTER TRUCK BETONPUMPS KIT PZ0105 PZ0104 PZ0102 PZ0101 PZ0103 CODE DESCRIPTION PZ0101 Elbow DN 150-125 PZ0102 Pipe LLH L.500 with Stop-ball PZ0103 Elbow LLH DN 125 90° PZ0104 Elbow LLH DN 125 30° PZ0105 Reductions LLH DN 125-100 L.1900 mm VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS material L LONG LIFE S LONG LIFE SOFT H LONG LIFE HARD A STANDARD SP4 B STANDARD SP7 C STANDARD SP8 45 SP45 55 SP55 collar 5ZM CZ50M 5ZF CZ50F 5PM CP50M 5PF CP50F component R Reductions C elbow T STRAIGHT PIPE L length G angle I beam INFORMAtion component COLLAR R 5545 INFORMAtion MATERIAL MATERIAL L1000 S R5545L1000S R 6ZM5ZM 7 S R6ZM5ZML1000S C 55 G90R180 S C55G90R180S C 555PF G90R180 S C55G90I180S C 7ZF6ZM PUTZ L C 7ZF6ZM VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it CONCRETE DISTRIBUTION SYSTEMS REFERENCES The standard reference for dimensional and safety parameters quoted in this document is: EN12001:2009 Conveying, spraying and placing machines for concrete and mortar – Safety Requirements According with this norm all components are tested per resist to nominal pressure with a specific safety factor: pipes, bends, joints and accessories: SAFETY FACTOR=2 rubber end hose: SAFETY FACTOR=1,75 TECHNICAL DATA Every VALME product have a plate with product specific technical data. En example of identification plate is shown below: MAX OPERATIVE PRESSURE NOMINAL DIAMETER CONCRETE DISTRIBUTION SYSTEMS WEIGHT FULL OF CONCRETE NET WEIGHT DATE or PRODUCTION BATCH N° PART NUMBER every VALME pipe is identified trought date of production or production batch number, impressed directly on the identification plate or on the collar. This guaranty an immediate traceability of the product and a real-time quality monitoring. QUALITY All the process linked to destructive and non destrucive test are made internally, for each production batch, as per European norm. CONTACTS For any further informations, sales@valme.it VALME srl: Via Vittorio Veneto, 2tecnico - 23010@valme.it ROGOLO (SO) Italy please contact VALME at: Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it www.grafocom.it CONCRETE DISTRIBUTION SYSTEMS VALME srl: Via Vittorio Veneto, 2 - 23010 ROGOLO (SO) Italy Tel. +39 0342 684248 - Fax +39 0342 684467 - sales@valme.it - www.valme.it
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