COMPUTATIONAL METHODS IN ENGINEERING AND SCIENCE EPMESC X, Aug. 21-23, 2006, Sanya, Hainan, China ©2006 Tsinghua University Press & Springer Effect of Pier and Abutment Non-Uniform Settlement on Train Running Behavior Jianzhen Xiong *, Hanbin Yu, Mangmang Gao China Academy of Railway Science, No.2 daliushu Road, Haidian district, Beijing, 100081 China Email: xjz@rails.com.cn Abstract Dynamic behavior of running vehicle on bridge is influenced by the attached irregularity of track caused by pier and abutment non-uniform settlement. In order to study the relationship between them, train-track-bridge vertical coupling system dynamic model is established, in which the four-axle car with two suspension systems on independent bogies is adopted, the bridge is simulated with various finite elements. The vehicle components is treated as rigid bodies , assembled with linear springs and dampers. There are totally 31 degrees of freedom, with carbody and each bogie having 5 units of degree of freedom, and each wheel-set having 4 units of degree of freedom. As one part of track irregularity, the attached deflection is determined by static mechanics. Dynamic analysis uses time domain method, and nonlinear elastic hertz contact theory is adopted in wheel-rail vertical direction, at the same time the wheel-rail deviations can be considered. Based on ballast track and prestressed concrete box girder bridges with 40m span, the homemade Pioneer within 160~220km/h, pier and abutment non-uniform settlement with 5mm, 10mm, 15mm, 20mm, 25mm and 30mm taking into account respectively, the dynamic response of train and bridge corresponding to different settlement at various running speed are obtained, which can provide a reference to the practice engineering design of railroad bridge. Key words: Train; running behavior; pier and abutment; non-uniform settlement; vertical coupling vibration INTRODUCTION Regarding pier and abutment settlement of railway bridge, domestic and foreign studies mainly focus on calculating method, monitoring, reinforcement, etc., while few consider influence of pier and abutment settlement on train running and bridge vibration, and testing materials in this field is scarce. Settlement of Pier and abutment, in particular uneven settlement between adjacent piers will cause change of track geometries, generating a kind of irregularity and affecting directly running performance of train. Therefore, it is necessary to carry out dynamic analysis on train-track-bridge coupling vibration in bridge that has uneven pier settlement. Provision concerning uneven settlement between adjacent piers on static structure (simple girder bridge) in China’s specification [1] is: Bridge with ballasted bed: Δ=15 mm This paper takes a 9×40 m single supported bridge with ballasted bed as example, analyzes the dynamic responses of train and bridge when the train pass the bridge with non-uniform pier settlement of 0~30 mm. DYNAMIC MODEL OF TRAIN-TRACK-BRIDGE 1. Vehicle dynamic model and motion equation In the paper, vehicle model uses the homemade Pioneer train unit. locomotive and rolling stock are consisted of carbody, front and rear bogies, wheelset, primary and secondary stage suspension spring, etc. When establishing vehicle motion equation,, it is assuming that [2]: (1) Carbody, bogie and wheelset are rigid bodies, which will have vibration of small displacement near the basic equilibrium position; (2) Carbody is symmetrical to the center of mass in both left and right as well as front and back and the train makes uniform motion along tangent track, disregarding the effect of longitudinal dynamic vibration; ⎯ 1215 ⎯ (3) The damping among suspension systems of vehicle are viscous dampings and all springs are linear ones; (4) Wheel is allowed to jump off the rail in vertical direction and there are normal Hertz nonlinear elastic contact and tangent nonlinear creep contact between wheel and rail. In the light of the above assumptions, carbody and bogie have 5 units of degree of freedom respectively, including bounce, horizontal movement, roll, pitch and yaw. Each wheelset has 4 units of degree of freedom such as bounce, horizontal movement, roll and yaw. As for 4-axle vehicle, each has 31 units of degree of freedom and for 6-axle one, each has 35 units. For vehicle computation model, refer to Fig. 1. Applying D’Alembert principle to the carbody, front and rear bogie and every wheelset, the motion equations of all components can be obtained, which can be simplified as Eq. (1) ue = { ye M eu&&e + FeK2 + FeC2 = 0 ze θ e ϕ e ψ e } M t u&&t + FtK1 + FtK2 + FtC1 + FtC2 = 0 ut = { yt zt θ t ϕ t ψ t } 1 1 M wu&&w + FwK + FwC +R+N =0 xw = { y w zw θ w ψ w } (1) M e , M t , M w , xe , ut , uw — generalized mass and generalized displacement of carbody, bogie and wheelset 1 1 1 FtK1 , FwK , FtC , FwC — elastic force and damping force by primary suspension on bogie and wheelset FeK2 , FtK2 , FeC2 , FtC2 — elastic force and damping force by secondary suspension on bogie and wheelset y , z , θ , ϕ ,ψ — horizontal movement, vertical movement, roll, pitch and yaw displacement R , N — generalized creep force and generalized normal force between wheel and rail Assuming that the vehicle’s total displacement vector is {X C } , total speed vector X& C , total acceleration vector {X&& } , then the vehicle’s motion equation can be written in matris form as Eq. (2) { } C [M C ]{X&&C }+ [CC ]{X& C }+ [KC ]{X C } = {PC } (2) Where [M C ] , [CC ] , [K C ] represent separately the vehicle’s mass, damping and stiffness matrix, {PC } represents the load vector applying to various units of degree of freedom on vehicle. Yc ϕc θc Zc Zc Mc Mc k2z c2z k1z c1z Z ti k2y c2y ϕ ti ϕ ti Z ti k2z c2z θti Y ti 2b2 θwi Mw Y wi k2y,c2y k1y,c1y Mt k1z Zti Z wi c1z k1y c1y 2b1 Y ti ψ ti Yc ψc Y ti ψti Figure 1: Vehicle dynamic analysis model 2. Dynamic model and motion equation of track structure During the modeling of track, both left and right rails are treated as the Euler beam of infinite length on continuous elastic disperse-point-supported foundation, taking into account the vertical, lateral and torsional vibration of rail, while the sleeper is regarded as rigid body and the linear spring and viscous damping are used to connect the sleeper with the rail and the sleeper with ballast bed in both vertical and lateral directions taking into account the Vertical and lateral vibration of sleeper as well as rigid body rotation. The mass of ballast bed is incorporated into the second stage dead load of bridge for consideration, while the effect on ⎯ 1216 ⎯ sleeper with elastic and damping property of ballast bed is counted into model, see Fig. 2. mr -∞← KSR EIy → +∞ CSR Ms KSB CSB Mb KBB CBB Figure 2: Dynamic analysis model of track structure 1) Motion Equation of Rail To establish motion equation adopts introducing rail regular vibration mode coordinates and uses modal analysis method. Assuming that vibration displacement variable of rail is ur , then its vibration differential equation is: EI nw ∂ 4 u r ( x, t ) ∂ 2 u r ( x, t ) nw sr sr + m + ( F + F ) δ ( x − x ) + ( R + N )δ ( x − x wi ) = 0 ∑ ∑ r rK rK spi ∂x 4 ∂x 2 i =1 i =1 ur generalized displacement of rail ur = {zr (3) yr θ r } nsp , nw — number of sleeper on bridge, number of wheelset on bridge xspi , xwi ٛ x coordinate of the i sleeper and the i wheelset FrKsr , FrCsr — elastic force and damping force on rail by sleeper mr — rail mass in unit length EI — flexural rigidity of rail When introducing the track regular vibration mode coordinates qK(t) , then the displacement of rail can be written in the following form: NM ur ( x, t ) = ∑ ur ( x ) qk (t ) (4) k =1 where NM is mode number intercepted, Convergence modular number can be taken according to the computed length of rail [4]. 2) Motion Equation of Sleeper As sleeper is regarded as rigid body and linear spring and viscous damping are used to connect the sleeper with the rail and the sleeper with the ballast bed in both vertical and lateral directions, thus, the vertical and lateral motions and rotation of the rigid body are considered for sleeper.The reduced form of motion equation of sleeper is: M sU&&s + FsKrs + FsCrs + FsKrB + FsCrB = 0 (5) M s , us — sleeper mass, generalized displacement of sleeper us = {zs ys θ s } FsKrs , FsCrs — elastic force and damping force on sleeper by rail FsKsB , FsCsB — elastic force and damping force on sleeper by bridge So far, motion equations of all parts of track─rail and sleeper have been established separately, when we make ⎯ 1217 ⎯ { } simultaneous solution, if we assume that total displacement vector of track is {X S } , total speed vector X& S , and total { } && , then motion equation of track can be written as matrix. acceleration vector X S [M S ]{X&& S }+ [CS ]{X& S }+ [K S ]{X S } = {PS } (6) where [M S ] [C S ] and [K S ] represent respectively the mass, damping and stiffness matrix, {PS } represents the load , vector on every degree of freedom of track during vibration. 3. Bridge model Bridge uses the member in bending of uniform cross-section beam element as basic elements. The beam element adopts two-joint space straight beam element with each node including 3 linear displacements and 3 angular displacements and the whole element having 12 units of degree of freedom. If it is assumed that whole && , displacement vector of bridge structure is as {X B } , whole speed vector as X& B and whole acceleration vector as X B then the motion equation of bridge can be written as { } Bs Bs M B X&& B + CB X& B + K B X B + FBK + FBC =0 { } (7) M B , CB , K B — mass matrix, damping matrix and stiffness matrix of bridge FsKBs , FsCBs — elastic force and damping force on bridge by sleeper X B — generalized displacement vector of bridge In calculation of train-track-bridge coupling vibration, in order to achieve adequate vibration of bridge, the bridge model establishes 40m 9-span single supported beam. WHEEL-RAIL INTERACTION RELATIONSHIP The coupling relationship between vehicle system and track system is reflected as wheel-rail interaction, whose core is to determine wheel-rail interaction force by applying wheel-rail rolling contact theory. The component of wheel-rail normal contact force is determined by famous Hertz nonlinear elastic contact theory [4]. The computation should be conducted for left and right wheel separately and wheel-rail elastic compression volume should include two parts such as the wheel static compression volume and wheel-rail relative motion displacement. If the wheel-rail elastic compression volume equals to 0, then it means that wheel jumps off the rail and the normal contact force is 0. As for the computation of wheel-rail tangent creep force, the paper determines firstly the creep force by applying Kalker linear theory and then makes nonlinear modification with Johnson method [4]. VIBRATION SOURCE AND SOLUTION OF TRAIN-TRACK-BRIDGE COUPLING VIBRATION EQUATION In accordance with the research achievements of locomotive & rolling stock dynamics, it is held that wheel-rail excitation is the source for causing vibration of vehicle and track system. As the most important excitation source of wheel-rail system, track irregularity time domain sample generated from German high speed low disturbance track spectra is used in calculation. The wavelength range is from 1 to 80 m. This paper establishes and solves motion equations of train, track and bridge and uses the iteration process to meet the requirements of geometric compatibility and interaction force equilibrium. The coordination and uniformity for displacement of train, track and bridge are served as the convergence requirement when conducting the iteration solution of the vibration differential equation set. TRAIN-TRACK-BRIDGE COUPLING ANALYSIS UNDER NON-UNIFORM PIER SETTLEMENT Before vibration analysis, Rail- ballast bed- bridge model are established firstly, and static force method is used to calculate additional deformation when non-uniform settlement between adjacent abutments occurs, then this additional deformation will be regarded as a kind of track irregularity, which, together with original track irregularity, functions as vibration source of train-track-bridge coupling analysis[3]. Fig. 3 shows additional vertical deformation of rail on a 40m single supported bridge when non-uniform pier settlement are 5 mm, 10 mm, 15 mm, 20 mm, 25 mm and 30 mm respectively. ⎯ 1218 ⎯ This paper conducts calculation on train-track-bridge coupling vibration when Pioneer train passes bridge at 160, 180, 200 and 220km·h-1 separately. Because the pier settlement only influences the vertical dynamic response of train and bridge in vibration calculation, the lateral response isn’t given in the paper. The result of vertical response listed in Table 1 and 2. Table 1 Vertical vibration response of train Locomotive Car Pier settelnent Train speed /km·h-1 Rate of wheel Acceleration Sperling Rate of wheel Acceleration /mm index load reduction load reduction /m/s2 /m/s2 0 5 10 15 20 25 30 Sperling index 160 0.333 0.906 2.414 0.325 0.806 2.347 180 0.354 0.981 2.507 0.345 0.776 2.391 200 0.369 1.049 2.548 0.366 0.810 2.403 220 0.383 1.130 2.625 0.388 0.804 2.405 160 0.393 0.906 2.406 0.385 0.802 2.364 180 0.414 0.982 2.468 0.405 0.798 2.412 200 0.429 1.055 2.533 0.426 0.824 2.420 220 0.445 1.130 2.629 0.448 0.803 2.423 160 0.433 0.906 2.415 0.445 0.798 2.373 180 0.454 0.983 2.461 0.468 0.820 2.406 200 0.469 1.061 2.561 0.487 0.837 2.426 220 0.486 1.130 2.607 0.504 0.809 2.437 160 0.511 0.951 2.411 0.543 0.829 2.377 180 0.528 0.984 2.490 0.564 0.843 2.425 200 0.546 1.067 2.549 0.583 0.851 2.451 220 0.566 1.130 2.620 0.598 0.908 2.431 160 0.597 0.989 2.456 0.63 0.888 2.393 180 0.615 1.051 2.508 0.651 0.913 2.427 200 0.631 1.097 2.530 0.668 0.943 2.428 220 0.652 1.155 2.611 0.683 1.007 2.426 160 0.717 1.002 2.411 0.753 0.894 2.378 180 0.736 1.099 2.494 0.772 0.901 2.411 200 0.752 1.142 2.541 0.789 0.932 2.428 220 0.773 1.231 2.632 0.802 0.954 2.451 160 0.957 1.063 2.456 0.996 1.007 2.406 180 0.977 1.165 2.519 1 1.070 2.433 200 1 1.211 2.560 1 1.144 2.452 220 1 1.312 2.631 1 1.231 2.461 ⎯ 1219 ⎯ \mm Displacement of rail 0 -5 -10 -15 -20 -25 -30 settlement 5mm settlement 15mm settlement 25mm -35 settlement 10mm settlement 20mm settlement 30mm Figure 3: Displacements of rail with different pier settlement values Table 2 Vertical displacements and accelerations of mid-span of bridge Pier settelnent Train speed Displacement Acceleration Pier settelnent /mm 0 10 20 30 /km·h-1 /mm /m/s2 160 1.0789 0.111 180 1.1724 0.157 200 1.3550 0.283 220 1.1254 160 Train speed displacement Acceleration /mm /m/s2 160 1.0789 0.111 180 1.1724 0.157 200 1.3550 0.283 0.166 220 1.1237 0.166 1.0789 0.111 160 1.0789 0.114 180 1.1724 0.159 180 1.1725 0.171 200 1.3550 0.283 200 1.3550 0.296 220 1.1220 0.167 220 1.1203 0.178 160 1.0789 0.140 160 1.0790 0.167 180 1.1725 0.183 180 1.1725 0.201 200 1.3550 0.316 200 1.3550 0.335 220 1.1186 0.188 220 1.1177 0.202 160 1.082 0.194 180 1.176 0.223 200 1.359 0.355 220 1.123 0.218 /mm 5 15 25 /km·h-1 CONCLUSIONS (1) When Pioneer train passes the bridge at 160-220km·h−1 and pier settlement is no more than 15mm, maximum rate of wheel load reduction less than 0.6 [6], and vertical acceleration of carbody less than 0.13g [5], it meet the requirements according to relevant code ,thus safety of train running could be guaranteed. When pier settlements become 20-30mm, maximum rate of wheel load reduction is larger than specified first limit value by 0.65 [6], maximum vertical acceleration of carbody exceeds by 0.13g, failing to meet safe running requirements. (2) When Pioneer train passes the bridge at 160-220 km·h−1 the vertical passenger comfort under each pier settlement reaches the excellent limit (the excellent stability coefficient limit being 2.5) [6], therefore, it is concluded that the train’s stability coefficient would not be changed when pier settlement is less than 30mm. ⎯ 1220 ⎯ (3) When Pioneer train passes bridge at 160~220 km·h-1, the maximum ratio of deflection-to-span under every condition is 1/6696, less than the specified limit value [1]. Except condition of 30mm settlement, maximum vertical bridge vibration acceleration under each settlement is less than specified 0.35g [7], meeting the desired value of “code for rating existing railway bridges”. (4) In conclusion, when pier settlement on a 40m single supported bridge varies among 0-15 mm, dynamic response values of train and bridge meet requirements. When pier settlement is up to 20mm, vibration acceleration of bridge does not exceed limit value, bridge’s dynamic response meets requirements, however, rate of wheel load reduction exceeds limit value, for safety of train running could not reach a reliable guarantee. When pier settlement is 30 mm and especially train’s speed over 180 km·h-1, both vibration acceleration of bridge and rate of wheel load reduction exceed limit value, at the same time the wheel-rail deviations occur, dynamic response of train and bridge could not meet requirements. REFERENCES 1. Ministry-Issued Standard of PR China, 2005. Provisional Specifications for Design of Jinghu Railway. Tie Jian She [2004] No. 157 (in Chinese). 2. Gao Mangmang. Studies on Train-Track-Bridge Coupling Vibratiion And Runnablility of Train on High-Speed Railway Bridges. Doctor Thesis of China Academy of Railway Science, 2001,(in Chinese). 3. Zhang Geming. Vehicle-Track-Bridge System Dynamic Analysis Model And Track Irregularities Control on Quasi & High-speed Railway. Doctor Thesis of China Academy of Railway Science, 2001 (in Chinese). 4. Zhai Wanming. Vehicle-Track Coupling Dynamics. China Railway Publishing House, 2002 (in Chinese). 5. Wu Wangqing, A study on suggested values for track irregularity management criteria on 300 km/h comprehensive experimental section oOf Qinshen passenger dedicated railway. Railway Standard Design, 2003; (4): 1-3 (in Chinese). 6. State Standard of PR China,1985. Dynamic Performance Evaluation and Test Identification Specification for Railway Vehicle GB 5599-85. China Railway Press, Beijing. 7. Ministry-Issued Standard of PR China, 2004. Code for Rating Railway Bridges. Tie Yun Han [2004] No.120, China Railway Press (in Chinese). ⎯ 1221 ⎯
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