CHARACTERISTICS OF OPERATIONAL DISPLACEMENT AND CURVATURE SHAPES AND THEIR EFFECT ON CURVATURE BASED DAMAGE DETECTION ALGORITHMS Colin P. Ratcliffe United States Naval Academy Annapolis, MD 21402 Roger M. Crane Naval Surface Warfare Center Carderock Division West Bethesda, MD 20817 ABSTRACT Structural damage often results in a localized stiffness change, which affects the dynamic characteristics of the structure. This often causes little change to displacement-based mode shapes, and therefore damage detection methods based on the analysis of mode shapes are not sensitive. An alternative is to inspect curvature mode shapes. Curvature mode shapes can be obtained by spatially differentiating displacement mode shapes. A localized stiffness change causes a feature in an otherwise smooth curvature mode shape, and there is a variety of published methods that look for this feature in order to locate damage. An extension which has been shown to increase sensitivity is to use the entire broadband data sets and to use Operational Curvature Shapes, OCS, for damage identification. In this case the data are used irrespective of whether the structure is at resonance or not. Mode shapes are solely dependent on the structure, and are independent of excitation. Conversely, operating shapes depend on both the structure and the location of excitation or measurement. Whereas displacement and curvature mode shapes are both continuous and continuously differentiable, the work reported here shows that even for well behaved, simple structures, operational curvature shapes are continuous, but they are not always continuously differentiable. The consequence is that algorithms that look for “unusual” features in operational (off resonant) curvature shapes may incorrectly identify these theoretically expected features as damage. The work presented in this paper analytically inspects the theoretical behavior of a beam with particular regard to the development of frequency and excitation position dependant displacement and curvature operational shapes. The theoretical effect of a non-continuously differentiable curvature shape on the performance of a curvature-based damage detection algorithm is presented. Experimental results from a full sized composite structure show that the features generated by the theoretical issues presented in this paper are often more significant than the features generated by real damage. A solution to this problem is presented. Introduction Structural damage often results in a localized stiffness change, which affects the dynamic characteristics of the structure. It is well documented that structural damage causes little change to displacement-based mode shapes, Yuen [1]. Therefore, experimental damage detection methods solely based on the analysis of experimentally determined mode shapes, e.g. Liang et al. [2] and Chang et al. [3], often are not sensitive enough to identify damage locations. This is especially the case when damage is located near nodes of displacement. The sensitivity of these procedures is also adversely affected by the errors typically introduced during modal analysis curve fitting. An alternative approach is to inspect curvature mode shapes. Curvature mode shapes can be obtained by spatially differentiating experimentally obtained displacement mode shapes. Curvature and strain are intimately related, and therefore theoretical issues with curvature and strain based methods are often associated. A localized stiffness change causes a feature in an otherwise smooth curvature mode shape, and there is a variety of published methods that look for this feature in order to locate damage, e.g., Pandey et al. [4] and Ratcliffe [5]. An extension to the modal curvature methods is to omit the need for the modal analysis curve fitting, and to use the entire broadband data sets. Thus, the ‘raw’ data for these methods consists of broadband, frequency-dependant Operational Displacement Shapes (ODS) or Operational Curvature Shapes (OCS). Frequency dependant ODS are commonly used for visualization of the vibration pattern of a structure under given operating conditions. They are not, though, commonly used for damage identification. There is an increasing interest in using broadband OCS for damage identification. In this category some methods use data obtained at a single frequency which may be at or away from resonance, and some methods use data from an entire broadband spectrum, Ratcliffe [6]. In this latter case the data are used irrespective of whether the structure is at resonance or not. Mode shapes are solely dependent on the structure, and are independent of excitation. Conversely, both ODS and OCS depend on both the structure and the location of excitation or measurement. Whereas displacement and curvature mode shapes are both continuous and continuously differentiable, the work reported here shows that even for well behaved, simple structures, operational curvature shapes are continuous, but they are not always continuously differentiable. The consequence is that algorithms that look for “unusual” features in operational curvature shapes may incorrectly identify these theoretically expected features as damage. The work presented in this paper inspects the theoretical behavior of a beam with particular regard to the development of frequency and excitation position dependant ODS and OCS. The analytical solution can also be used to demonstrate the effects of discontinuities such as thickness or material changes. The theoretical effect of a curvature shape that is not continuously differentiable on the performance of a curvature-based damage detection algorithm is presented. Experimental results from a full sized composite structure show that the features generated by the theoretical issues presented in this paper are often more significant than the features generated by real damage. A real-world solution to this problem is presented and discussed. Operating Shapes by Modal Superposition Many displacement ODS studies calculate a structure’s displacement deflection shape using modal superposition. This is because the eigenstructure consisting of natural frequencies and mode shapes is relatively easy to determine and superpose in numerical studies. Often this eigenstructure will be determined from a finite element model of the structure. Typically in numerical studies the superposition will converge after relatively few terms, perhaps 50 to 100 depending upon the frequency of interest and accuracy requirements. The OCS is typically obtained by spatially differentiating the ODS, commonly with a difference function approach. While the modal superposition approach has many uses and benefits, it is unfortunate that the total procedure associated with obtaining an OCS can lead to analytical problems. For example: The determined eigenstructure is subject to the tolerance of the analysis. Even though modal superposition may have converged sufficiently for ODS analysis, there is still insufficient accuracy for OCS analysis. For example, in an unpublished preliminary study the authors investigated a simply supported beam problem that converged for ODS analysis with about 50 modes. However, superposition of 1000 modes was required before sufficient accuracy was obtained for OCS analysis. Using a finite element approach limits the analysis to mesh nodes, thus the mesh has to be damage-case specific. Consequently, a new finite element model must be generated and analyzed for every structural variation that is to be investigated. Differences between models can obscure and confuse OCS analysis results. The above problems can be avoided if the OCS is developed as a continuous analytical solution. Operating Shapes from an Analytical Model For the work presented here it is beneficial to derive the flexural motion of a beam from first principles. The beam under investigation is established as a series of uniform, orthotropic Euler-Bernoulli beam segments. There is no restriction on the sectional properties of each segment. Thus, localized damage may be modeled as a short segment with a reduced flexural stiffness. Transducer loading effects could be investigated by having a transducer-sized beam segment with appropriate mass and flexural stiffness. The model can have harmonic force excitation applied at any or all boundaries between beam segments. There is also no restriction on the material and geometric properties on either side of the force point. Excitation can be applied to a uniform beam by setting the properties of the adjacent segments to be the same. It should be emphasized that, unlike finite element methods, the number of beam segments required for the analysis is determined by the number of discontinuities that need to be modeled. For example, if the problem is to analyze a uniform beam with single point force excitation, the entire process only requires two beam segments connected at the excitation point. Conversely, a localized stiffness change can be modeled by introducing a very short beam segment with reduced properties. The analytical model determined by the following procedure will generate the beam response as continuous functions, and can thus be used to determine the response at any point on the beam, not just at segment boundaries. There is a separate coordinate system for each of the n+1 beam segments, as shown in Fig. 1. Each segment, numbered from 0 to n, has to be uniform. However, as described above, adjacent segments may have the same or different properties. The i-th beam segment has length Li and its lateral motion yi is measured at distance xi from the left end of the segment. y0 y1 yn x0 x1 xn P.sin(ωt) LT Figure 1: Coordinate system The general displacement (ODS) and curvature (OCS) functions for each beam segment can be shown in the form of equation (1), where Ai, Bi, Ci and Di are arbitrary constants to be determined from the boundary conditions and continuity constraints. y i ( xi , ki , t ) = Ai cos ( k i xi ) + Bi sin ( k i x i ) + Ci cosh ( k i xi ) + Di sinh ( k i xi ) sin (ω t ) 1/ 4 2 ρ A ω wave number k i = i i (1) ∂ y i ( xi , ki , t ) OCS : = k i2 − Ai cos ( k i xi ) − Bi sin ( k i xi ) + Ci cosh ( k i xi ) + Di sinh ( k i xi ) sin (ω t ) Ei Ii 2 ∂xi Note that the wave numbers, ki, are continuous functions of frequency, unlike eigen-analysis, where the wave numbers are discrete numbers associated with each eigenvector. The frequency dependence of the ODS and OCS functions is thus established. The following restrictions apply: ODS: 2 0≤i ≤n n LT = ∑ Li ∀i : 0 ≤ xi ≤ Li i =0 While the analytical process can be applied to a beam with any boundary conditions, the specific example used for this study is a simply supported beam with boundary conditions of zero displacement and zero bending moment at each end. Applying these boundary conditions to the left end of the beam, where x0 = 0 , establishes equation (2). A0 = 0 C0 = 0 (2) We now turn to the connectivity between each of the beam segments, and establish equations of continuity between the segments. The connection between the (i-1)-th and i-th beam segments, with 1 ≤ i ≤ n , is defined by xi −1 = Li −1 and xi = 0 . Displacement continuity at this location gives: y i −1 ( xi −1, k i −1, t ) = y i ( xi , ki , t ) (3) Ai −1 cos ( k i −1Li −1 ) + Bi −1 sin ( k i −1Li −1 ) + Ci −1 cosh ( k i −1Li −1 ) + Di −1 sinh ( ki −1Li −1 ) = Ai + Ci Slope continuity at this location gives: ∂y i −1 ( xi −1, k i −1, t ) ∂xi −1 = ∂y i ( xi , k i , t ) ∂xi k i −1 {− Ai −1 sin ( k i −1Li −1 ) + Bi −1 cos ( k i −1Li −1 ) + Ci −1 sinh ( k i −1Li −1 ) + Di −1 cosh ( k i −1Li −1 )} = k i {Bi + Di } Bending moment continuity at this location gives: Ei −1Ii −1 ∂ 2 y i −1 ( xi −1, k i −1, t ) ∂x i −1 2 = E i Ii (4) ∂ 2 y i ( xi , k i , t ) ∂xi2 Ei −1Ii −1k i2−1 {− Ai −1 cos ( ki −1Li −1 ) − Bi −1 sin ( ki −1Li −1 ) + Ci −1 cosh ( ki −1Li −1 ) + Di −1 sinh ( ki −1Li −1 )} (5) = Ei Ii k i {− Ai + Ci } 2 Shear force is continuous, except at segment connections where there is an externally applied force. In which case: ∂ 3 y i −1 ( xi −1, k i −1, t ) ∂ 3 y i ( xi , k i , t ) Ei −1Ii −1 = Ei Ii + Pi 3 ∂xi −1 ∂xi3 Ei −1Ii −1k i3−1 { Ai −1 sin ( k i −1Li −1 ) − Bi −1 cos ( k i −1Li −1 ) + Ci −1 sinh ( k i −1Li −1 ) + Di −1 cosh ( k i −1Li −1 )} (6) = Ei Ii k i {Bi + Di } + Pi 3 Finally, the displacement and bending moment boundary conditions for the right end of the beam, where xn = Ln, yield: An cos ( k n Ln ) + Bn sin ( k n Ln ) + Cn cosh ( k n Ln ) + Dn sinh ( k nLn ) = 0 (7 a, b) k n2 {− An cos ( k nLn ) − Bn sin ( k n Ln ) + Cn cosh ( k nLn ) + Dn sinh ( k n Ln )} = 0 There are ( n + 1) beam segments, with four unknown constants per segment. Thus the 4 + 4n equations (2-7) can be solved to determine the unknown constants Ai , Bi ,C i , Di with 0 ≤ i ≤ n , generating ( n + 1) Equations (1) that, in combination, yield the beam’s ODS and OCS. EXAMPLES The numerical examples presented here consider a beam with a nominal length of 1 meter, comprised of a number of different length segments. Whereas each segment is, in itself, uniform along its length, the geometric and material properties of different segments are arbitrary. Testing of a large number of different scenarios reveals consistent trends that are demonstrated by the results presented in this paper. For all the examples presented here the excitation was applied at a position 0.3-m from the left end of the beam. This ensured the excitation was not at a node point for any of the lower natural frequencies. Similar results pertain for other excitation points. Details of the beam model are shown in Table 1. Table 1: Details of the beam model Property Segments Dimensions Length 1-meter, uniform thickness of 0.007-meter, uniform width of 0.025-m Material Modulus 210 × 109 Pa properties Density 7843kg / m 3 Excitation Damage Notes The basis model is a rectangular cross section prismatic bar, with simple boundary conditions at each end. The width is arbitrary. Steel is assumed, but not necessary. Harmonic, 0.3-m from the left end For damaged models, the thickness was reduced to 0.00665-m (5% reduction) for the section 0.59 to 0.61-m from the left end ODS ODS Undamaged models. The undamaged uniform beam model comprises two beam segments which, other than their lengths, have identical properties. The segments are joined at a position 0.3-m from the left end, which is the point where harmonic excitation is applied. Figures 2 and 3 show the displacement and curvature shapes when the excitation is very close to the 1st and 4th natural frequencies, 103.2 rad/s and 1651.2 rad/s for this model respectively. Analysis exactly at a natural frequency is not possible because the model does not include damping or energy dissipation terms. The figures show that the procedure correctly determines mode shapes. Also, the curvature shapes at resonance are smooth and continuous. In the figures the point of excitation, which is coincident with the boundary between the 2 segments, is marked with an arrow. 0 0.2 0.4 0.6 0 0.2 0.4 0.4 0.6 0.8 Position 0.6 0.8 OCS OCS 0.2 0.8 0.8 Position 0 0.6 Figure 2: Displacement and curvature mode shapes – Mode #1 0 0.2 0.4 Figure 3: Displacement and curvature mode shapes – Mode #1 ODS ODS If the excitation frequency is away from resonance, the ODS remains continuous and continuously differentiable (smooth). However, while the OCS is continuous, it is not smooth at the point of excitation. This aspect is demonstrated in Figures 4 and 5 where the excitation frequency is close to, but away from resonance. The figures show there is a discontinuity in slope of the OCS at the point of excitation. The small change in excitation frequency has caused a significant change to the curvature shape. While displacement and curvature are both continuous at the excitation point, the curvature is not continuously differentiable at this point. 0 0.2 0.4 0.6 0 0.2 0.4 0.4 0.6 0.8 Position 0.6 0.8 Figure 4: Uniform beam excited at 110% of the 1st natural frequency OCS OCS 0.2 0.8 0.8 Position 0 0.6 0 0.2 0.4 Figure 5: Uniform beam excited at 90% of the 4th natural frequency ODS ODS When excitation is significantly far from resonance, the ODS remains continuous and smooth. Visually, it can be difficult to identify on the displacement shape where the excitation is applied. However, the OCS develops a very strong feature, showing it is not continuously differentiable. Examples are shown for two different excitation frequencies in Figs. 6 and 7. 0 0.2 0.4 0.6 0.8 0 0.2 0.4 0 0.2 0.4 0.8 0.6 0.8 Position 0.6 OCS OCS Position 0.6 0.8 Figure 6: Excitation at 300 rad/s 0 0.2 0.4 Figure 7: Excitation at 1200 rad/s The reason the curvature is not continuously differentiable at the point of excitation is because the derivative of the curvature function is representative of shear force, and shear force is not continuous at the location of application of a point force. The special case of resonance is different because classic vibration theory shows that an undamped structure can vibrate at resonance without the need for any externally applied force. Thus, Pi is zero and equation (6) directs that shear force is continuous. Therefore resonant curvature is continuously differentiable, whereas off-resonant curvature is not. Effect of Damage and Damage Detection This work has demonstrated that resonant curvature shapes and non-resonant curvature shapes have different mathematical properties. Consequently, damage detection methods that operate on resonant curvature shapes (mode shapes) may not transition directly to using nonresonant data. The concept of using curvature (or strain related) vibration data to locate damage is that damage causes a localized reduction in stiffness. While this causes minimal change to the displacement mode shape, a feature will appear in the curvature mode shape at the point of stiffness change, as demonstrated in Figure 8. The damage for this figure was introduced into the model by having a beam segment near position 0.6-m that had a 5% reduction in thickness. The length of this small ‘damaged’ segment was 1% of the overall beam length, and is shown in the figure with the ‘H’ marker. The curvature feature in Figure 8 is typical of that caused by damage, and curvature-based damage detection algorithms typically try to locate this feature. The concern is that when the off-resonant situation is considered, the algorithm may incorrectly identify the expected curvature features formed at the excitation point. The algorithm chosen for demonstration in this paper is SIDER, Ratcliffe [6] and Ratcliffe et al [7], which is a broadband damage detection method that operates on OCS. Prior to completing the SIDER analysis, the continuous analytical functions determined above were sampled at 48 points along the beam in order to simulate real world experiments where data can only be acquired at discrete points on a structure. ODS For the resonant case shown in Figure 8, the result using SIDER is shown in Figure 9. This figure has a strong identifier at the location of damage, indicating successful damage detection and location. When SIDER is applied to the off-resonant example in Figure 10, the result is shown in Figure 11. The algorithm has incorrectly identified the excitation point as a potential damage site. It can be expected that curvature-based damage detection algorithms, when applied to nonresonant deflection shapes, will identify the points of excitation as damage locations. 0 0.2 0.4 0.6 0.8 0.6 0.8 0 0.2 0.4 SIDER OCS Position 0 Figure 8: Mode 1 with a small amount of damage introduced near beam position 0.6 0.2 0.4 0.6 0.8 Figure 9: SIDER output for the data in Figure 8 where the feature is coincident with damage ODS 0 0.2 0.4 0.6 0.8 0.6 0.8 0 0.2 0.4 SIDER OCS Position 0 Figure 10: ODS and OCS for an excitation frequency of 300 rad/s with damage near position 0.6 0.2 0.4 0.6 0.8 Figure 11: SIDER output for the data in Figure 10 Experimental Demonstration An 8 x 8 feet composite panel, with a 4-inch thick foam core and two 9/32-inch glass/epoxy face sheets was vibration tested and the results analyzed using the broadband SIDER method. During this testing the rule of reciprocity was applied; rather than exciting at a fixed point and measuring the response across the structure, the exercise was inverted. The structure was excited sequentially at a mesh of test points, and the response was measured at two locations. Thus, the theoretical issues discussed above are now associated with the accelerometer locations. Unlike the SIDER results for the one-dimensional beam shown earlier in this paper, SIDER results for a surface are shown on a contour plot. The results of the first analysis of the panel are shown in Figure 12. There are two strong features that dominate this plot. These features are exactly coincident with the two accelerometers that were used for this experiment. This result shows that the lack of smoothness of curvature at reference points generated damage indicators greater than all other features for this panel. One solution to this problem is to limit analysis to areas away from the ODS/OCS reference transducer or excitation locations. The obvious disadvantage of having to ignore results near transducers is that procedures that analyze off-resonant structural curvature will not be able to identify damage in these areas. However, this limitation can be overcome by installing several transducers at different locations on the structure, thus forming an overlapping pattern of results. The results for the composite panel analyzed using this overlapping pattern approach, and ignoring data near each transducer, are shown in Figure 13. The strong features in Figure 12 caused by the theoretically expected lack of smoothness in the OCS have been removed from the results, which now show the expected features near areas of structural concern. Figure 12: SIDER finds the transducers on a square composite panel Figure 13: When the region around the transducer is ignored, SIDER correctly locates areas of structural concern Conclusions Several vibration based damage detection methods analyze structural curvature shapes in order to locate damage. This paper has shown that if the analysis is conducted using resonant data, both the modal displacement and modal curvature functions are continuous and smooth. In this case, features in curvature caused by damage can be located without ambiguity. When analysis is conducted away from resonance, whether it be at a single frequency or across a range of frequencies, operational displacement shapes (ODS) remain continuous and smooth. However, the curvature shapes (OCS) are continuous, but not smooth. Since the OCS are not continuously differentiable, damage detection algorithms may incorrectly identify transducer locations as potential damage sites. The consequence is that nonresonant curvature based damage detection algorithms cannot be used to locate damage that is near a transducer. The paper introduced a method whereby results from several transducers can be combined, thus providing complete coverage of the structure under test. Acknowledgments This research was funded by Dr. Ignacio Perez, Office of Naval Research, Code 332. References 1. 2. 3. 4. 5. 6. 7. Yuen, M.M.F., “A numerical study of the eigenparameters of a damaged cantilever,” Journal of Sound and Vibration, 103, 301-310 (1995) Liang Z, Lee G.C. and Kong F., “On detection of damage location of bridges,” Proceedings of the 15th International Modal Analysis Conference, Society of Experimental Mechanics 1,308-312 (1997) Chang K.C., Shen Z, and Lee, G.C., “Modal analysis technique for bridge damage detection,” Proc Symposium of Structural Engineering, Natural Hazards and Mitigation, American Society of Civil Engineers, 1083-1088 (1997). Pandey, A.K., Biswas, M. and Samman, M.M., “Damage detection from changes in curvature mode shapes,” Journal of Sound and Vibration, 145(2), 321-332, (1991) Ratcliffe, C.P., “Damage detection using a modified Laplacian operator on mode shape data,” Journal of Sound and Vibration, 204(3), 505-517,(1997) Ratcliffe, C.P., “A frequency and curvature based experimental method for locating damage in structures,” Journal of Vibrations and Acoustics, 122(3), 324-329, (2000) Ratcliffe CP, Crane RM, Gillespie, JW, Jr, “Damage Detection In Large Composite Structures Using A Broadband Vibration Method,” Journal of The British Institute of Non-Destructive Testing, Insight, 46(1) pp10-16, (2004)
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