CHAPTER 1 BASIC CONCEPTS 1.1 Convection Heat Transfer • Examine thermal interaction between a surface and an adjacent moving fluid 1.2 Important Factors in Convection Heat Ts Transfer • • Surface temperature is too high. How to reduce it? (1) Use a fan (2) Change the fluid (3) Increase surface area q′s′ V∞ T∞ + Fig. 1.1 − 1 • Conclusion: Three important factors in convection (1) fluid motion (2) fluid nature (3) surface geometryof the role of fluid motion in convection: • Examples • Fanning to feel cool • Stirring a mixture of ice and water • Blowing on the surface of coffee in a cup • Orienting a car radiator to face air flow 1.3 Focal Point in Convection Heat Transfer Determination of temperature distribution in a moving fluid T = T ( x, y, z, t ) (1.1) 2 1.3 Fourier’s Law of Conduction A (T − T ) q∝ L A (Tsi − Tso ) qx = k L si Tso Tsi so A x qx dx (1.2) k = thermal conductivity 0 L x Fig. 1.2 • Valid for: (1) steady state (2) constant k (3) one-dimensional conduction 3 • Reformulate to relax restrictions. Consider element dx T ( x ) − T ( x + dx ) T ( x + dx ) − T ( x ) q =k A =−k A dx dx dT (1.3) qx = − k A dx q′x′ = Heat flux qx (1.4) q′x′ = A dT (1.5) q ′x′ = − k dx x Generalize (1.5): ∂T q ′x′ = − k , ∂x ∂T q ′y′ = − k , ∂y ∂T q ′z′ = − k ∂z (1.6) 4 (1) Why negative sign? (2) k ≠ constant (3) Find T(x,y,z,t), use (1.6) to obtain q′′ (4) Changing fluid motion changes T(x,y,z,t) 1.5 Newton's Law of Cooling q′s′ ∝ (Ts − T∞ ) q′s′ = surface flux Ts = surface temperature q′s′ = h(Ts − T∞ ) (1.7) 5 • Eq. (1.7) is Newton's law of cooling • h is called the heat transfer coefficient h = f (geometry, motion, properties, ∆T ) (1.8) 1.6 The Heat Transfer Coefficient h • Is h a property? • Does h depend on temperature distribution? Apply Fourier’s law ∂ T ( x ,0 , z ) q′s′ = − k ∂y (1.9) Combine (1.7) and (1.9) ∂T ( x ,0, z ) ∂y h = −k (Ts − T∞ ) (1.10) Temperature distribution in needed to determine h 6 Ts• • Apply Newton’s law to the bulb: q ′s′ Ts = T∞ + h (1.11) • Increase V∞ to increase h and lower Ts qs′′ V∞ T∞ Fig. 1.1 + Table 1.1 Typical values of h h ( W/m 2 − o C ) Process Free convection Gases 5-30 Liquids 20-1000 Forced convection Gases 20-300 Liquids 50-20,000 Liquid metals 5,000-50,000 Phase change 2,000-100,000 Boiling 5,000-100,000 Condensation − 7 1.7 Differential Formulation of Basic Laws • Three basic laws: conservation of mass, momentum, and energy y v u • Formulation w • Differential • Integral • Finite difference • Key assumption: continuum x z 1.8 Mathematical Background Fig. 1.4 r (a) Velocity Vector V r V = ui + v j + wk (1.12) 8 (b) Velocity Derivative r ∂V ∂u ∂v ∂w i+ j+ k = ∂x ∂x ∂x ∂x (1.13) (c) The Operator ∇ Cartesian: ∂ ∂ ∂ ∇≡ i+ j+ k ∂x ∂x ∂x (1.14) Cylindrical: ∂ 1 ∂ ∂ ∇ ≡ ir + iθ + i z ∂r r ∂θ ∂z (1.15) Spherical: ∇ ≡ ∂ 1 ∂ 1 ∂ ir + iθ + iφ ∂r r ∂θ r sin θ ∂φ (1.16) 9 (d) Divergence of a Vector r r ∂u ∂v ∂w div .V ≡ ∇ ⋅ V = + + ∂x ∂y ∂z (1.17) (e) Derivative of the Divergence r ∂ ∂ ∂u ∂v ∂w (∇ ⋅ V ) = + + ∂x ∂x ∂x ∂y ∂z (1.18) or or r ∂ ∂ (∇ ⋅V ) = ∇ ⋅ (u i + v j + w k ) ∂x ∂x r r ∂ ∂V (∇ ⋅ V ) = ∇ ⋅ ∂x ∂x (1.19) 10 (f) Gradient of Scalar ∂T ∂T ∂T Grad T = ∇T = i+ j+ k ∂x ∂y ∂z (1.22) (g) Total Differential and Total Derivative f = flow field dependent variable such as u, v, p, etc. Cartesian Coordinates: f = f ( x, y, z, t ) (a) Total differential of f: ∂f ∂f ∂f ∂f df = dx + dy + dz + dt ∂x ∂y ∂z ∂t or df Df ∂f dx ∂f dy ∂f dz ∂f + + + ≡ = dt Dt ∂x dt ∂y dt ∂z dt ∂t (b) 11 But dx dy dz = u, = v, =w dt dt dt (c) Substitute (c) into (b) df Df ∂f ∂f ∂ f ∂f +w + = =u +v dt Dt ∂x ∂ z ∂t ∂y Total derivative: df Df = dt Dt Convective derivative: ∂f ∂f ∂f u +w +v ∂x ∂y ∂z Local derivative: ∂f ∂t (1.21) (d) (e) 12 Apply to velocity component u. Set f = u du Du ∂u ∂u ∂u ∂u = +w + =u +v dt Dt ∂x ∂z ∂t ∂y (1.22) (1.22) represents ∂u ∂u ∂u = convective acceleration in the x-direction u +v +w ∂x ∂y ∂z (f) ∂u = local acceleration ∂t (g) Cylindrical coordinates : r ,θ , z dv r Dv r ∂v r v θ ∂v θ v θ2 ∂v r ∂v r = vr +vz = + − + dt Dt ∂r r ∂θ r ∂z ∂t (1.23a) 13 dv θ Dv θ = dt Dt ∂v θ v θ ∂v θ v r v θ ∂v θ ∂v θ = vr +vz + + + ∂r r ∂θ r ∂z ∂t dv z Dv z ∂v z ∂v z ∂v z v θ ∂v z = vr +vz = + + dt Dt ∂r r ∂θ ∂z ∂t (1.23b) (1.23c) • Total derivative of temperature: set f = T in (1.21) dT DT ∂T ∂ T ∂T ∂T =u +v +w + = dt Dt ∂x ∂y ∂z ∂t (1.24) 14 1.9 Problem Solving Format Solve problems in stages: (1) (2) (3) (4) Observations Problem Definition Solution Plan Plan Execution (i) Assumptions (ii) Analysis (iii) Computations (iv) Checking (5) Comments 15 1.10 Units SI units Length (L): meter (m) Time (t): second (s) Mass (m): kilogram (kg) Temperature (T): kelvin (K) • Celsius and kelvin scales T(oC) = T(K) - 273.15 (1.25) Derived units: • Force: newton (N) One newton = force to accelerate one kilogram one meter per sec per sec: Force = mass × acceleration N = kg . m /s2 16 • Energy: joules (J) One joule = energy due to a force of one newton moving a distance of one meter J = N. m = kg . m2 /s2 • Power: watts (W) One watt = one joule per second W = J/s = N. m/s = kg . m2 /s3 17 Example 1.1: Heat Loss from Identical Triangles • Surface temperature: Ts • Variable h: C h( x ) = x q1 • Determine: q2 (1) • • • Observations Newton’s law givesq h varies with x Integration is required (2) Problem Definition. Determine dq for dx of each triangle 18 (3) Solution Plan. Apply Newton's law to element and integrate (4) Plan Execution (i) Assumptions • steady state • one• dimensional uniform T∞ • uniform Ts • negligible radiation (ii) Analysis Apply Newton’s law dq = h( x )(Ts − T∞ )dA (a) C h= x (b) 19 Triangle 1: dA1 = y1 ( x )dx (c) Triangle 2: dA2 = y 2 ( x )dx (d) Geometry: H y1 ( x ) = ( L − x ) L H y2 ( x) = x L (e) (f) (e) into (c), (f) into (d): H dA1 = ( L − x )dx L (g) H dA2 = xdx L (h) (b) and (g) into (a), integrate 20 H L− x q1 = ∫ dq1 = ∫ C (Ts − T∞ ) dx 1/ 2 0 L x L q1 = ( 4 / 3)C (T − T∞ ) HL1 / 2 s Similarly (i) H x q2 = ∫ dq2 = ∫ C (T − T∞ ) dx 1 / 2 0 L x L s q 2 = ( 2 / 3)C (T − T∞ ) HL1 / 2 s Ratio of (i) and (j) q1 =2 q2 (j) (k) (iii) Checking Dimensional check: (b) gives units of C: C = W/m 3/2 − o C 21 (i) gives units of q1 q1 = C(W/m3/2-oC)( Ts - T∞ )(oC)H(m)L1/2 (m1/2) = W Qualitative check: q1 > q2 because base of 1 is at x = 0 where h = ∞ . (5) Comments • Orientation is important. Same area triangles but different q • Use same approach for other geometries 22 CHAPTER 2 DIFFERENTIAL FORMULATION OF THE BASIC LAWS 2.1 Introduction • Solutions must satisfy 3 fundamental laws: conservation of mass conservation of momentum conservation of energy • Differential formulation: application of basic laws to differential element 1 2.2 Flow Generation (i) Forced convection: by mechanical means(fan, blower, nozzle, jet, etc.) (ii) Free (natural) convection: due to gravity and density change 2.3 Laminar vs. Turbulent Flow u turbulent (a) u laminar t Fig. 2.1 Laminar: No random fluctuations Turbulent: Random fluctuations (b) t 2 Transition from laminar to turbulent: Transition Reynolds number, depends on • flow geometry • surface roughness • pressure gradient • etc. Flow over flat plate: ≈ 500,000 Flow through tubes: ≈ 2300 2.4 Conservation of Mass: The Continuity Equation 3 2.4.1 Cartesian Coordinates m& y + y dy dx x (a) ∂y dy ∂m& x m& x + dx ∂x m& x dy ∂m& y dx m& y (b) Fig. 2.2 Rate of mass added to element Rate of mass remove from element = Rate of mass change within element (2.1) 4 Assume continuum, use Fig. 2.2b, and (2.1) ∂m& x m& x + m& y + m& z − m& x + dx − x ∂ ∂m& y ∂m& z ∂m m& y + ∂y dy + m& z + ∂z dz = ∂ t (a) Express (a) in terms of density and velocity m& = ρVA (b) m& x = ρ udydz (c) m& y = ρ v dxdz (d) m& z = ρ wdxdy (e) Apply (b) to element 5 Mass m of element m = ρ dxdydz (f) (c)–(f) into (a) ∂ρ ∂ ∂ ∂ + (ρ u) + (ρ v ) + (ρ w ) = 0 ∂ t ∂x ∂y ∂z (2.2a) • (2.2a) is the continuity equation Alternate forms: ∂ρ ∂ρ ∂ρ ∂ρ ∂u ∂v ∂ w +u + +v +w +ρ + + =0 ∂t ∂x ∂y ∂z ∂x ∂x ∂ x (2.2b) r Dρ + ρ ∇ ⋅V = 0 Dt (2.2c) or 6 or r ∂ρ +∇ ⋅ ρV = 0 ∂t Special case: constant density (incompressible fluid) (2.2d) Dρ =0 Dt (2.2c) becomes r ∇ ⋅V = 0 (2.3) 2.4.2 Cylindrical Coordinates z (r,z,θ ) • r y x θ Fig. 2.3 7 ∂ρ 1 ∂ 1 ∂ ∂ (ρ rv r ) + (ρ v θ ) + (ρ v z ) = 0 + ∂ t r ∂r r ∂θ ∂z (2.4) 2.4.3 Spherical Coordinates z (r,φ, θ ) φ θ • r x y Fig. 2.4 ( ) ∂ρ 1 ∂ 1 1 ∂ ∂ ( ρ r 2v r + ρ vθ sinθ ) + ρ v φ = 0 (2.5) + 2 ∂ t r ∂r r sinθ ∂θ r sinθ ∂φ ( ) 8 Example 2.1: Fluid in Angular Motion • • • • Shaft rotates inside tube Incompressible fluid No axial motion Give the continuity equation Solution r ω θ shaft (1) Observations • Cylindrical coordinates • No variation in axial and angular directions Incompressible (2)•Problem Definition.fluid Simplify the 3-D continuity (3) Solution Plan. Apply the continuity equation in cylindrical coordinates 9 (4) Plan Execution (i) Assumptions • Incompressible • No axial motion • Shaft and tube are concentric (axisymmetric, no angular variation) (ii) Analysis. Start with (2.4): ∂ρ 1 ∂ 1 ∂ ∂ (ρ rv r ) + (ρ v θ ) + (ρ v z ) = 0 + ∂ t r ∂r r ∂θ ∂z (2.4) Simplify ∂ρ ρ =0 Incompressible fluid: is constant, ∂t No axial velocity: v z = 0 ∂ Axisymmetric: =0 ∂θ 10 (2.4), gives ∂ (rv r ) = 0 ∂r (a) Integrate rv r = C (b) C = constant of integration Boundary condition: v r ( r o ,θ ) = 0 Use (b) C =0 (c) (b) gives vr = 0 (d) (iii) Checking Dimensional check: Each term in (2.4) has units of density per unit time. (5) Comments 11 2.5 Conservation of Momentum: The Navier-Stokes Equation of Motion 2.5.1 Cartesian Coordinates • Momentum is a vector quantity y dz dy • Newton’s law of motion: 3 components dx • Apply Newton’s law to element, Fig. 2.5 x z r r ∑ δ F = (δ m )a Fig. 2.5 (a) 12 r a = acceleration of the element r δ F = external force on element δ m = mass of the element ∑ δ Fx = (δ m )a x (b) δ m = ρ dxdydz (c) du Du ∂u ∂u ∂u ∂u ax = = +w + =u +v ∂x ∂y ∂z ∂t dt Dt (d) x-direction: Mass δ m Total acceleration a x (c) and (d) into (b) Du dxdydz ∑ δ Fx = ρ Dt (e) 13 External x-forces: (i) Body force (gravity) (ii) Surface force Total forces ∑ δ Fx = ∑ δ Fx )body + ∑ δ Fx )surface (f) ∑ δFx )body = ρg x dxdydz (g) Gravity force: Surface forces: σ xx = normal stress on surface dydz 14 τ yx = shearing (tangential) stress on surface dxdz τ zx = shearing (tangential) stress on surface dxdy Summing up x-forces, Fig. 2.6 ∂σ xx ∂τ yx ∂τ zx dxdydz + + ∑ δFx )surface = ∂y ∂z ∂x Substituting (f), (g) and (h) into (e) x-direction: ∂σ xx ∂τ yx ∂τ zx Du ρ = ρ gx + + + Dt ∂x ∂y ∂z Similarly, for y and z-directions (h) (2.6a) y-direction: ∂τ xy ∂σ yy ∂τ zy Dv =ρ gy + + + ρ ∂x Dt ∂z ∂y (2.6b) 15 z-direction: ∂τ xz ∂τ yz ∂σ zz Dw = ρ gz + + + ρ Dt ∂z ∂x ∂y (2.6c) Unknowns in (2.6), 13: u, v, w, ρ , σ xx , σ yy , σ zz ,τ xy , τ yx ,τ xz , τ zy , τ zx ,τ yz However τ xy = τ yx , τ xz = τ zx , τ yz = τ zy (i) Reduce number of unknowns: Use empirical relations called the constitutive equations τ xy = τ yx ∂v ∂u = µ + ∂x ∂ y (2.7a) τ xz = τ zx ∂w ∂u = µ + ∂x ∂z (2.7b) 16 ∂v ∂w τ yz = τ zy = µ + ∂z ∂y r ∂u 2 σ xx = − p + 2 µ − µ∇ ⋅ V ∂x 3 r ∂v 2 σ yy = − p + 2 µ − µ∇ ⋅ V ∂y 3 r ∂w 2 σ zz = − p + 2 µ − µ∇ ⋅ V ∂z 3 • Fluids obeying (2.7) are Newtonian fluids Substitute (2.7) into (2.6 ) r Du ∂p ∂ ∂u 2 ρ = ρg x − + µ 2 − ∇ ⋅ V + Dt ∂x ∂ x ∂x 3 ∂ ∂u ∂v ∂ ∂w ∂u µ + + µ + ∂y ∂ y ∂x ∂ z ∂x ∂z (2.7c) (2.7d) (2.7e) (2.7f) (2.8x) 17 r Dv ∂p ∂ ∂v 2 ρ = ρg y − + µ 2 − ∇ ⋅ V + Dt ∂y ∂y ∂y 3 (2.8y) ∂ ∂ v ∂ w ∂ ∂u ∂ v µ + + µ + ∂z ∂z ∂y ∂x ∂y ∂x r Dw ∂p ∂ ∂w 2 ρ − ∇ ⋅V + = ρg z − + µ 2 Dt ∂z ∂z ∂z 3 ∂ ∂w ∂u ∂ ∂v ∂w µ + + µ + ∂x ∂x ∂z ∂y ∂z ∂y (2.8z) NOTE: • Eqs. (2.8) are the Navier-Stokes equations of motion • Unknowns are 6: u, v, w, p, ρ , µ • Restrictions: continuum and Newtonian fluid 18 Vector form of (2.8x), (2.8y) and (2.8z) r r r r 2 DV r r 4 = ρg − ∇p + ∇ (µ∇ ⋅ V ) + ∇ (V ⋅ ∇µ ) − V∇ µ + ρ 3 Dt r r r ∇µ × (∇ × V ) − (∇ ⋅ V )∇µ − ∇ × (∇ × µV ) (2.8) Simplified cases: (i) Constant viscosity ∇µ = 0 (j) r r r r 2r ∇ × (∇ × µV ) = ∇ (∇ ⋅ µV ) − ∇ ⋅ ∇µV = µ∇ (∇ ⋅ V ) − µ∇ V (k) and (j) and (k) into (2.8) r r DV r r 1 2r ρ = ρg − ∇p + µ∇ (∇ ⋅ V ) + µ∇ V Dt 3 (2.9) 19 Eq. (2.9) is valid for: (1) continuum, (2) Newtonian (3) constant viscosity. (ii) Constant viscosity and density Continuity equation (2.3) (2.3) into (2.9) r ∇ ⋅V = 0 r DV r r 2r ρ = ρg − ∇ p + µ ∇ V Dt (2.3) (2.10) Eq. (2.10) is valid for: (1) continuum, (2) Newtonian (3) constant viscosity (4) constant density The 3-components of (2.10): 20 x-direction: ∂u ∂u ∂u ∂u ρ + u + v + w = ∂y ∂z ∂x ∂t ∂ 2u ∂ 2u ∂ 2u ∂p ρg x − + µ 2 + 2 + 2 ∂x ∂y ∂z ∂x (2.10x) ∂ 2w ∂ 2w ∂ 2w ∂p ρg z − + µ 2 + 2 + 2 ∂z ∂y ∂z ∂x (2.10y) ∂ 2v ∂ 2v ∂ 2v ∂p ρg y − + µ 2 + 2 + 2 ∂y ∂y ∂z ∂x (2.10z) z-direction: ∂w ∂w ∂w ∂w +u +v +w ρ = ∂x ∂y ∂z ∂t y-direction: ∂v ∂v ∂v ∂v ρ + u + v + w = ∂x ∂y ∂z ∂t 21 2.5.2 Cylindrical Coordinates Assumptions: Continuum, (2) Newtonian fluid, (3) constant viscosity and (4) constant density. r-direction: ∂v r v θ ∂v r v θ 2 ∂v r ∂v r − +vz + = + ρ v r ∂r r ∂θ r ∂z ∂t 2 2 ∂ 1 ∂ ∂p 1 ∂ v r 2 ∂v θ ∂ v r ( rv r ) + 2 − 2 + ρg r − + µ 2 2 ∂r ∂ r r ∂ r ∂ θ r ∂θ r ∂z (2.11r) θ -direction: ∂v θ ∂v θ ∂v θ v θ ∂v θ v r v θ + +vz ρ v r − + = r ∂θ r ∂r ∂z ∂t 2 2 ∂ 1 ∂ ∂ v ∂ vθ v ∂ 1 ∂p 1 2 r θ ρgθ − + µ ( rv θ ) + 2 + 2 + 2 2 r ∂θ ∂ r r ∂ r ∂ θ r ∂θ r ∂z (2.11 θ )22 z-direction: ∂ v z ∂v z ∂v z v θ ∂ v z + vz + ρ v r + = ∂t ∂r r ∂θ ∂z 1 ∂ ∂v z 1 ∂ 2 v z ∂ 2 v z ∂p ρg z − + µ + r + 2 2 2 ∂z ∂z r ∂r ∂r r ∂θ (2.11z) 2.5.3 Spherical Coordinates Assumptions: Continuum, (2) Newtonian fluid, (3) constant viscosity and (4) constant density. r-direction: 2 2 ∂v v v v + v ∂ v ∂ v ∂ v φ θ φ r − + r= ρ v r r + θ r + ∂r r ∂θ r sinθ ∂φ r ∂t 2 ∂p 2 2 ∂v θ 2v θ cotθ 2 ∂v φ − − 2 ρgr − + µ ∇ v r − 2 v r − 2 2 ∂r r r ∂θ r r sinθ ∂φ (2.12r) 23 θ -direction: 2 ∂v v v v θ ∂v θ v r vθ φ ∂v θ φ cot θ ∂v θ θ + − + = + − ρ vr ∂r ∂t r ∂θ r sin θ ∂φ r r 2 vθ 1 ∂p 2 ∂v r 2 cosθ ∂v φ + µ ∇ v θ + − − ρgθ − 2 2 2 2 2 r ∂θ r ∂θ r sin θ r sin θ ∂φ (2.11 θ ) φ -direction: ∂v φ v θ ρ v r + ∂r r 1 ρgφ − r sinθ ∂v φ ∂θ + vφ ∂v φ r sinθ ∂φ + vφ v r r + vθ v φ r ∂v θ cotθ + ∂t = ∂p + ∂φ vφ 2 2 2 cosθ ∂v θ ∂v r µ ∇ v φ − 2 2 + 2 2 + 2 2 r sin θ r sin θ ∂φ r sin θ ∂φ (2.11φ ) 24 Where ∇ 2 is 2 1 ∂ ∂ 1 1 ∂ ∂ ∂ ∇2 = 2 r 2 + 2 sin θ + 2 ∂θ r sin 2 θ ∂φ 2 r ∂r ∂r r sin θ ∂θ (2.13) Example 2.2: Thin Liquid Film Flow Over an Inclined Surface • Incompressible y • Parallel streamlines. u • Write the Navier-Stokes equations 0 g x (1) Observations θ • Flow is due to gravity • Parallel streamlines: v = 0 • Surface pressure is uniform (atmospheric) • Cartesian geometry 25 (2) Problem Definition. Simplify the x and y components of the Navier-Stokes equations (3) Solution Plan. Start with the Navier-Stokes equations in Cartesian coordinates and simplify for this case (4) Plan Execution (i) Assumptions • • • • • • Newtonian steady state flow is in the x-direction only constant properties uniform ambient pressure parallel streamlines 26 (ii) Analysis Start with (2.10x ) and (2.10y) ∂u ∂u ∂u ∂u ρ + u + v + w = ∂x ∂y ∂z ∂t ∂ 2u ∂ 2u ∂ 2u ∂p ρ g x − + µ 2 + 2 + 2 ∂x ∂y ∂z ∂x (2.10x) ∂v ∂v ∂v ∂v +u +v +w = ∂y ∂z ∂x ∂t ρ ∂ 2v ∂ 2v ∂ 2v ∂p ρg y − + µ 2 + 2 + 2 ∂y ∂y ∂z ∂x (2.10y) Gravitational acceleration: g x = g sinθ , g y = − g cosθ (a) 27 Simplifications: ∂u ∂ v = =0 ∂t ∂t Axial flow (x-direction only): Steady state: ∂ w= =0 ∂z Parallel streamlines: v =0 (b) (c) (d) (a)-(d) into (2.10x) and (2.10y) and ∂ 2u ∂ 2u ∂u ∂p ρ u = ρ g sinθ − + µ + 2 2 ∂x ∂x ∂ x y ∂ (e) ∂p 0 = − ρg cosθ − ∂y (f) (f) is thy y-momentum equation 28 Simplify (e) using continuity (2.3) r ∂u ∂ v ∂ w ∇ ⋅V = + + =0 ∂x ∂y ∂ z (c) and (d) into (g) ∂u =0 ∂x (h) into (e) 2 (g) (h) ∂p ∂ u ρ g sinθ − + µ 2= 0 ∂x ∂y (i) p = −( ρ g cosθ ) y + f ( x ) (j) Integrate (f) f(x) = “constant” of integration At free surface, y = H , pressure is uniform equal to p∞ . Set y = H in (j) f ( x ) = p∞ + ρ gH cosθ (k) 29 (k) into (j) Different (k) (m) into (i) p = ρ g( H − y) cosθ + p∞ (l) ∂p =0 ∂x (m) ρ g sinθ + µ d 2u dy 2 =0 (n) This is the x-component (iii) Checking Dimensional check: Each term in (f) and (n) must have same units: ρ g cos θ = (kg/m3)(m/s2) = kg/m2-s2 ∂ p N/m2 N kg − m/s2 2 2 = = kg/m s = 3= ∂y m m m3 30 ρg sin θ = kg/m2-s2 d 2u m/s 2-s2 µ = (kg/m-s) = kg/m d y2 m2 Limiting check: For zero gravity fluid remains stationary. Set g = 0 in (n) gives d 2u dy 2 =0 (o) Solution to (o): u = 0, ∴ fluid is stationary (5) Comments • Significant simplifications for: For 2-D incompressible, parallel flow • The flow is 1-D since u depends on y only 31 2.6 Conservation of Energy: The Energy Equation 2.6.1 Cartesian Coordinates y dz dy dx x z Fig. 2.5 Energy can not be created or destroyed Apply to element dxdydz 32 A Rate of change of internal and kinetic energy of element B = C Net rate of heat addition by conduction Net rate of internal and kinetic energy transport by convection _ + D Net rate of work done by element on surroundin gs (2.14) • Express each term in (2.14) in terms of temperature (Appendix A) • Explain physical significance of each term • Result is called the energy equation • Assumptions 33 • Continuum • Newtonian • Negligible nuclear, electromagnetic and radiation energy (1) A = Rate of change of internal and kinetic energy of element • Internal energy of element depends on temperature (thermodynamic) • Kinetic energy of element depends on velocity (flow field) ∂ A= ρ ( uˆ + V 2 / 2) dxdydz ∂t [ ] (A-1) 34 (2) B = Net rate of internal and kinetic energy by convection • Internal energy convected through sides with mass flow. Depends on temperature • Kinetic energy convected through sides of element with mass flow. Depends on velocity B=− { [(uˆ + V 2 / 2) ρ V ] }dxdydz ∇ • (A-2) (3) C = Net rate of heat addition by conduction • Conduction at each surface depends on temperature gradient • Apply Fourier’s law (1.6) C = −(∇ q′′ ) dxdydz • (A-3) 35 (4) D = Net rate of work done by the element on the surroundings Rate of work = force × velocity 36 • 18 surface forces (Fig. 2.6) • 3 body forces (gravity) • Total 21 forces at 21 velocities r r ∂ D = − ρ (V ⋅ g )dxdydz − ( uσ xx + v τ xy + wτ xz ) + ∂x ∂ ∂ ( uτ yx + v σ yy + wτ yz ) + ( uτ zx + v τ zy + wσ zz ) dxdydz ∂y ∂z (A-7) Substitute (A-1), (A-2), (A-3) and (A-7) into (2.14) ∂ 1 2 1 2 r ρ uˆ + V = −∇ ⋅ uˆ + V ρV 2 ∂t 2 r r ∂ − ∇ ⋅ q′′ + ρ (V ⋅ g ) + ( uσ xx + v τ xy + wτ xz ) + ∂x ∂ ∂ ( uτ yx + v σ yy + wτ yz ) + ( uτ zx + v τ zy + wσ zz ) ∂y ∂z (A-8) 37 Simplify using: • Fourier’s law (1.6) • Continuity equation (2.2) • Momentum equations (2.6) • Constitutive equations (2.7) • Thermodynamic relations for û and ĥ DT Dp + µΦ ρ cp = ∇ ⋅ k∇T + β T Dt Dt (2.15) where β = coefficient of thermal expansion (compressibility) • β is a property 1 ∂ρ (2.16) β =− ρ ∂T p Φ = dissipation function (energy due to friction) 38 ∂u 2 ∂v 2 ∂w 2 Φ = 2 + + + ∂y ∂x ∂z 2 ∂u ∂v 2 ∂v ∂ w 2 ∂ ∂ w u + + + + − + ∂z ∂y ∂y ∂x ∂x ∂z 2 2 ∂ u ∂ v ∂w + + 3 ∂x ∂y ∂z (2.17) • Φ is Important in high speed flow and for very viscous fluids 2.6.2 Simplified Form of the Energy Equation (a) Cartesian Coordinates • Use (2.15) • Assumptions leading to (2.15): 39 • Continuum • Newtonian • Negligible nuclear, electromagnetic and radiation energy transfer • Special cases (i) Incompressible fluid β =0 and c p = cv = c DT = ∇ ⋅ k∇T + µ Φ ρc p Dt (ii) Incompressible constant conductivity fluid (2.18) is simplified further constant k: (2.18) 40 or DT = k∇ 2T + µ Φ ρc p Dt (2.19a) ∂ 2T ∂ 2T ∂ 2T ∂T ∂T ∂T ∂T + µΦ +u +v +w + + ρ cΡ = k ∂x 2 ∂y 2 ∂z 2 ∂x ∂y ∂z ∂t (2.19b) (iii) Ideal gas p ρ= RT (2.20) (2.20) into (2.16) 1 ∂ρ 1 p 1 = β =− = 2 ρ ∂T p ρ RT T (2.21) into (2.15) DT Dp = ∇ ⋅ k∇T + + µΦ ρ cp Dt Dt Using continuity (2.2c) and (2.20) r DT = ∇ ⋅ k∇ T − p∇ ⋅ V + µ Φ ρ cv Dt (2.21) (2.22) (2.23) 41 (b) Cylindrical Coordinates Assume: • Continuum • Newtonian fluid • Negligible nuclear, electromagnetic and radiation energy transfer • Incompressible fluid • Constant conductivity ∂ T v θ ∂T ∂T ∂T + vr + ρcP +vz = ∂r r ∂θ ∂z ∂t 1 ∂ ∂T 1 ∂ 2T ∂ 2T k + 2 + µΦ r + 2 2 ∂z r ∂r ∂r r ∂θ (2.24) where 42 2 2 2 ∂v z 1 ∂v θ v r ∂v r Φ = 2 + + 2 + + 2 r ∂r r ∂θ ∂z 2 2 1 ∂v z ∂v 0 ∂v r ∂ v z ∂v θ v θ 1 ∂v r − + + + + + r r ∂0 ∂z ∂r ∂r r ∂0 ∂z 2 (2.25) (c) Spherical Coordinates Assume: • Continuum • Newtonian fluid • Negligible nuclear, electromagnetic and radiation energy transfer • Incompressible fluid • Constant conductivity 43 v 0 ∂ T k ∂ 2 ∂T ∂T ∂T v o/ ∂T = ρ c p + + + vr r + 2 r ∂o/ r sin φ ∂0 r ∂r ∂r ∂r ∂t 2 ∂ T ∂ T 1 1 k + µΦ sin o/ + 2 2 2 2 ∂o/ r sin o/ ∂0 r sin o/ ∂o/ (2.26) where 2 2 2 ∂v v cot φ 1 φ vr 1 ∂v 0 v r φ ∂v + + Φ = 2 r + + + + ∂r r ∂φ r r sin φ ∂θ r r ∂ vφ r ∂r r 2 1 ∂v r + r ∂φ + 2 sin φ ∂ vθ 1 ∂v θ 1 ∂v r ∂ vθ + r + + r ∂φ r sin φ r sin φ ∂φ r sin φ ∂ θ r ∂ r 2 (2.27) 44 Example 2.3: Flow Between Parallel Plates • Axial flow with dissipation • Assume: • Newtonian • Steady state • Constant density • Constant conductivity • Parallel streamlines • Write the energy equation (1) Observations • Parallel streamlines: v = 0 • Incompressible, constant k • Include dissipation • Cartesian geometry 45 (2) Problem Definition Determine the energy equation for parallel flow (3) Solution Plan Start with the energy equation for constant ρ and k in Cartesian coordinates and simplify (4) Plan Execution (i) Assumptions • Newtonian • Steady state • Axial flow • Constant ρ and k • Negligible nuclear, electromagnetic and radiation energy transfer • Parallel streamlines. 46 (ii) Analysis. Start with energy equation (2.19b) ∂ 2T ∂ 2T ∂ 2T ∂T ∂T ∂T ∂T + µΦ +u +v + + +w ρ cΡ = k 2 ∂y 2 ∂z 2 ∂x ∂y ∂z ∂t ∂x (2.19b) where ∂ u 2 ∂v 2 ∂w 2 Φ = 2 + + + ∂y ∂x ∂z ∂u ∂v 2 ∂v ∂w 2 ∂ w ∂u 2 + + + + − + ∂z ∂ y ∂y ∂x ∂x ∂z 2 2 ∂ u ∂v ∂ w + + 3 ∂x ∂y ∂z However Steady state: ∂T =0 ∂t (2.17) (a) 47 Axial flow: Parallel flow: ∂ w= =0 ∂z v =0 (b) (c) (a)-(c) into (2.19b) and (2.17) ∂ 2T ∂ 2T ∂T ρ cΡ u = k 2 + 2 + µΦ ∂x ∂y ∂x 2 2 2 ∂u 2 ∂u ∂u Φ = 2 + − 3 ∂x ∂x ∂y Further simplification: use continuity (2.3) r ∂u ∂v ∂ w ∇ ⋅V = + + =0 ∂ x ∂ y ∂z (b) and (c) into (f) gives ∂u =0 ∂x (d) (e) (f) (g) 48 2 ∂u (g) into (e) Φ = ∂y (h) into (d) gives the energy equation (h) 2 2 2 ∂ T ∂ T ∂T ∂u (i) = k 2 + 2 + µ ρ cΡ u ∂x ∂y ∂y ∂x (iii) Checking Dimensional check: Each term in (i) has the same units of W/m 3 Limiting check: For no fluid motion, energy equation reduces to pure conduction. Set u = 0 in (i) ∂ 2T ∂ 2T + 2 =0 2 ∂y ∂x 49 (5) Comments • In energy equation (i), properties c p , k , ρ and µ represent fluid nature • Velocity u represents fluid motion • Last term in (i) represents dissipation, making (i) nonlinear 2.7 Solutions to the Temperature Distribution Governing equations: continuity (2.2), momentum (2.8) and energy (2.15) 50 TABLE 2.1 Basic law No. of Equations Unknowns p ρ µ k u v w 1 u v w Momentum 3 u v w Equation of State 1 T p ρ µ ρ Viscosity relation µ = µ ( p, T ) 1 T p µ 1 T p Energy 1 Continuity Conductivity relation k = k ( p, T ) TT ρ p k • Solution consideration: Table 2.1 Equation of state gives c p and cv and β 51 (1) General case: variable properties • 8 unknowns: T, u, v, w, p, ρ , µ , k , 8 eqs. (yellow box) • 8 eqs. solved simultaneously for 8 unknowns • Velocity and temperature fields are coupled. (2) Special case 1: constant k and µ • 6 Unknowns: T, u, v, w, p,ρ , 6 eqs., see blue box • 6 eqs. solved simultaneously for 6 unknowns (3) Special case 2: constant k , µ and ρ • 5 unknowns: T, u, v, w, p, 5 eqs., see red box • However, 4 unknowns: u, v, w, p, 4 eqs., give flow field, see white box • Velocity and temperature fields are uncoupled 52 2.8 The Boussinesq Approximation • Free convection is driven by density change • Can’t assume ρ = constant • Alternate approach: the Boussinesq approximation • Start with N-S equations for variable ρ r r DV 1 r 2r ρ = pg − ∇p + µ∇ (∇ ⋅ V ) + µ∇ V Dt 3 • Assume: (1) ρ = ρ ∞ in inertia term (2.9) r (2) ρ = ρ ∞ in continuity, ∴ ∇ .V = 0 (2.9) becomes r DV r 2r ρ∞ = ρg − ∇p + µ∇ V Dt (a) 53 ( )∞ Reference state (far away from r object) where r DV∞ 2r (b) V∞ = uniform, = ∇ V∞ = 0 Dt Apply(a) at infinity , use (b) r (c) ρ ∞ g − ∇p∞ = 0 Subtract (c) from r (a) DV r 2r (d) ρ = ( ρ − ρ ∞ )g − ∇ ( p − p∞ ) + µ∇ V ρ Dt (3) Express ( ρ − ρ ∞ ) in term of temperature difference. Introduce β 1 ∂ρ (2.16) β =− ρ ∂T p Assume, for free convection ρ (T , p ) ≈ ρ (T ) 1 dρ β ≈− ρ ∞ dT (e) 54 For small ∆T , is linear ρ (T ) 1 ρ − ρ∞ β ≈− ρ ∞ T − T∞ (f) ∴ ρ − ρ ∞ = − β ρ ∞ (T − T∞ ) Substitute (2.28) into (d) r DV 1 r 2r = − β g (T − T∞ ) − ∇ ( p − p∞ ) + v ∇ V Dt ρ∞ (2.28) (2.29) • Simplification leading to (2.29) is called the Boussinesq approximation • This eliminates density as a variable • However, momentum and energy are coupled 55 2.9 Boundary Conditions (1) No-slip condition At surface, y = 0 r V ( x ,0, z , t ) = 0 (2.30a) or u( x ,0, z , t ) = v ( x ,0, z , t ) = w ( x ,0, z , t ) = 0 (2) Free stream condition • Far away from object, assume uniform velocity • Example: Uniform u at y = ∞ : u( x , ∞ , z , t ) = V∞ Uniform temperature: T ( x , ∞ , z , t ) = T∞ (2.30b) (2.31) (2.32) (3) Surface thermal conditions 56 (i) Specified temperature T ( x ,0, z , t ) = Ts (ii) Specified heat flux ∂ T ( x , 0, z , t ) −k = qo′′ ∂y (2.33) (2.34) Example 2.4: Heated Thin Liquid Film Flow Over an Inclined Surface • Axial flow by gravity, thin y film • Uniform plate temperature To • Uniform flux qo′′ at free surface u qo′′ To g x θ • Write the velocity and thermal boundary conditions 57 (1) Observations • No slip condition at inclined plate • Free surface is parallel to the inclined plate • Specified temperature at plate • Specified flux at free surface • Cartesian geometry (2) Problem Definition. Write the boundary conditions at two surfaces for u, v and T (3) Solution Plan • Select an origin and coordinate axes • Identify the physical flow and thermal conditions at the two surfaces • Express conditions mathematically 58 (4) Plan Execution (i) Assumptions • Constant film thickness • Negligible shearing stress at free surface • Newtonian fluid. (ii) Analysis. Origin and coordinates as shown (1) No slip condition at the inclined surface u( x ,0) = 0 v ( x ,0) = 0 (2) Parallel streamlines v ( x, H ) = 0 (3) Negligible shear at free surface: for Newtonian fluid use (2.7a) (a) (b) (c) 59 ∂v ∂u τ xy = τ yx = µ + ∂x ∂ y Apply (2.7a) at the free surface, use (c) ∂u( x , H ) =0 ∂y (4) Specified temperature at plate: T ( x ,0) = To (5) Specified heat flux at the free surface: ∂ T ( x , 0, z , t ) −k = −qo′′ ∂y (iii) Checking (2.7a) (d) (e) (f) Dimensional check: Each term of (f) has units of flux. (5) Comments 60 • Must select origin and coordinates • Why negative heat flux in (f)? 2.10 Non-dimensional Form of the Governing Equations: Dynamic and Thermal Similarity Parameters • Rewrite equations in dimensionless form to: • Identify governing parameters • Plan experiments • Present results • Important factors in solutions • Geometry • Dependent variables: u, v, w, p, T • Independent variables: x, y, z, t 61 • Constant quantities: p∞ , T∞ , Ts , V∞ , L, g • Fluid properties: c p , k, β, µ, ρ • Mapping results: dimensional vs. dimensionless 2.10.1 Dimensionless Variables • To non-dimensionalize variables: use characteristic quantities g, L, Ts , T∞ , V∞ • Define dimensionless variables r r∗ V ∗ ( p − p∞ ) V = p = V∞ ρ ∞V∞ 2 x x = L ∗ z z = L r g g∗ = g y y = L ∗ T∗ = ∗ (T − T∞ ) (Ts − T∞ ) V∞ t = t, L ∗ (2.35) 62 ∴ ∇= ∂ ∂ ∂ ∂ ∂ ∂ 1 + + = + + = ∇* ∂x ∂y ∂z L∂x ∗ L∂y ∗ L∂z ∗ L 2 ∂2 ∇ = ∂x 2 + ∂2 ∂y 2 + ∂2 ∂ ∂ ∂ = + 2 ∗2 + 2 ∗2 2 ∗2 ∂z L ∂x L ∂y L ∂z 1 ∗2 = ∇ 2 L 2 V∞ D D D = = ∗ Dt D( Lt / V∞ ) L Dt ∗ (2.36a) (2.36b) (2.36c) 2.10.2 Dimensionless Form of Continuity (2.35), (2.36) into (2.2c) Dρ Dt * r* + ρ ∇ ⋅V = 0 (2.37) 63 2.10.3 Dimensionless Form of the NavierStokes Equations of Motion (2.35), (2.36) into (2.29) r* DV Gr * r * 1 *2 r * * = − 2T g −∇ P + ∇ V* * Re Dt Re (2.38) Re and Gr are dimensionless parameters (numbers) βg (Tw − T∞ )L3 , Reynolds number Gr ≡ 2 (2.39) ρV∞ L V∞ L , Grashof number Re ≡ = v µ (2.40) v 64 2.10.4 Dimensionless Form of the Energy Equation Two special cases: (i) Incompressible, constant conductivity (2.35), (2.36) into (2.19) DT ∗ Dt ∗ 1 Ε ∗ ∗2 ∗ = ∇ T + Φ RePr Re Pr and E are dimensionless parameters c pµ µ/ρ v , Prandtl number = = Pr = k k / ρc p ∝ V∞ 2 Ε= , Eckert number c p (Ts − T∞ ) (2.41a) (2.42) (2.43) 65 (2.35), (2.36) into (2.17) gives dimensionless dissipation function Φ * u* 2 v * 2 ∂ ∂ * Φ = 2 * + * + ⋅ ⋅ ⋅ ∂ x ∂y (ii) Ideal gas, constant conductivity and viscosity (2.35), (2.36) into (2.22) * DT * 1 Dp Ε * *2 * = ∇ T +Ε * + Φ * RePr Re Dt Dt (2.44) (2.41b) 2.10.5 Significance of the Governing Parameters Governing equations (2.37), (2.38), (2.41) are governed by 4 parameters: Re, Pr, Gr and E: T * = f ( x * , y* , z * .t * ; Re , Pr , Gr , E ) (2.45) 66 NOTE • Significance of parameters • Reynolds number : viscous effect • Prandtl number : property, heat transfer effect • Grashof number : buoyancy effect (free convection) • Eckert number: viscous dissipation: high speed flow and very viscous fluids • Dimensional form: solution depends on • 6 quantities: p∞ , T∞ ,Ts ,V ,L, g ∞ • 5 properties c p , k, β, µ, and ρ affect the solution • Dimensionless form: solution depends on • 4 parameters: Re, Pr, Gr and E 67 • Special cases: • Negligible free convection: eliminate Gr • Negligible dissipation eliminate E. T * = f ( x * , y* , z * , t * ; Re , Pr ) (2.46) • Significance of (2.45) and (2.46): Geometrica lly similar bodies have the same velocity and temperature solution if the parameters are the same • Use (2.45) to: • Plan experiments • Carry out numerical computations • Organize presentation of results 68 2.10.6 Heat Transfer Coefficient: The Nusselt Number − k ∂T ( x ,0, z ) h= (T − T∞ ) ∂y (1.10) s Express in dimensionless form: use (2.30) * ( x* ,0 , z * ) hx ∂ T = − x* k ∂ y* • Local Nusselt number Nu x hx Nu x = k (2.47) (2.48) • Average Nusselt number Nu hL Nu = k (2.49) 69 where Recall L h = ∫ h( x )dx L 0 (2.50) T * = f ( x * , y* , z * .t * ; Re, Pr , Gr , E ) (2.45) Nu x = f ( x * ; Re , Pr , Gr , E ) (2.51) 1 Thus Special case: negligible buoyancy and viscous dissipation (2.52) Nu x = f ( x * ; Re , Pr ) For free convection with negligible dissipation we obtain Nu x = f ( x * ; Gr , Pr ) For the average Nusselt number Nu = hL = f ( Re , Pr ,Gr , E ) k (2.53) (2.54) 70 Example 2.5: Heat Transfer Coefficient for Flow over Cylinders Two experiments, different cylinders, same fluid: Experiment # 1 D1 = 3 cm Experiment # 2 V1 = 15 m/s V2 = 98 m/s D2 = 5 cm h 2 = 144 W/m2-oC h1 = 244 W/m2-oC Compare results with correlation equation Nu D = hD = C ReD0.6 Pr n k (a) Are experimental data accurate? (1) Observations • Compare data for h1 and h2 correlation (a) • h appears in definition of Nu 71 • Fluid, C and n are unknown, (a) does not give h • Use (a) to determine ratio h1 / h2 (2) Problem Definition. Determine h1 / h2 using data and correlation (a) (3) Solution Plan. Apply correlation (a) equation to determine h1 / h2 and compare experimental data (4) Plan Execution (i) Assumptions • Correlation (a) is valid for both experiments • Fluid properties are constant (ii) Analysis Use Re D = VD ν into (a) 72 hD VD = C k ν Solve for h h= 0.6 Pr n C k V 0.6 Pr n ν 0.6 (b) (c) 0.4 D Apply (c) to the two experiments h1 = and h2 = Take ratio of (d) and (e) CkV10.6 Pr n ν 0.6 D1 (d) 0.4 CkV2 0.6 Pr n ν 0.6 D2 0.4 h1 V1 = h2 V2 0.6 D2 D1 (e) 0.4 (f) 73 (iii) Computations Substitute data for V1 , V2 , D1 and D2 into (f) h1 15(m s ) = h2 98 (m s ) 0.6 5(cm ) 3(cm ) 0.4 = 0 .4 (g) Experimental data for ratio h1 / h2 W 244 2o h1 m - C = 1.69 = h2 144 W 2o m - C The two results are not the same (h) Conclusion: Incorrect experimental data (iv) Checking Dimensional check: units of (f) are correct 74 Limiting check: If V1 = V2 and D1 = D2 , then h 1 = h2 . This is confirmed by (f) Qualitative check: If V is increased, h should increase. This is substantiated by (c). (5) Comments • Critical assumption: correlation (a) applies to both experiments • Analysis suggests an error in the experimental data • More conclusive check can be made if C, n and fluid are known 2.11 Scale Analysis Procedure to obtain approximate results (order of magnitue) without solving equations 75 Example 2.6: Melting Time of Ice Sheet • Ice sheet thickness L • At freezing temperature T f • One side is at To > T f xi L x solid liquid T f • Other side is insulated • Conservation of energy at the melting front: 0 dx i ∂T −k =ρL ∂x dt xi = melting front location To (a) L = latent heat of fusion • Use scale analysis to determine total melt time 76 (1) Observations • Entire sheet melts when xi = L • Largest temperature difference is To − T f • Time is in equation (a) • Scaling of equation (a) should be useful (2) Problem Definition Determine the time t = t o when xi ( t ) = L (3) Solution Plan Apply scale analysis to equation (a) (4) Plan Execution (i) Assumptions • Sheet is perfectly insulated at x = L • Liquid phase is stationary 77 (ii) Analysis Equation (a) is approximated by ∆ xi ∆T −k =ρL ∆x ∆t Select scales for variables in (a) Scale for ∆T : Scale for ∆ x : Scale for ∆ x i : Scale for ∆t : Substitute into (a) (b) ∆T ∼ (To − T f ) ∆x ∼ L ∆ xi ∼ L ∆t ∼ t o k (To − T f ) L Solve for melt time to to ∼ L ∼ρ L to ρ L L2 k(To − T f ) (c) 78 (iii) Checking Dimensional check: Each term in (c) has units of time: to = ρ ( kg/m 3 )L( J/kg ) L2 ( m 2 ) o o k ( W/m- C)(To − T f )( C) =s Limiting check: (1) If L is infinite, melt time is infinite. Set L = ∞ in (c) gives t o = ∞ (2) If thickness is zero, melt time should vanish. Set L = 0 in (c) gives to = 0 Qualitative check: Expect t o to: Directly proportional to mass, L and L, and Inversely proportional to k (To − T f ) This is confirmed by solution (c) 79 (5) Comments • t o is estimated without solving governing equations • Exact quasi-steady solution to = ρ L L2 2k(To − T f ) (d) • Scaling answer is within a factor of 2 80 CHAPTER 3 EXACT ONE-DIMENSIONAL SOLUTIONS 3.1 Introduction • Temperature solution depends on velocity • Velocity is governed by non-linear Navier-Stokes eqs. • Exact solution are based on simplifications governing equations 3.2 Simplification of the Governing Equations Simplifying assumptions: (1) Laminar flow (2) Parallel streamlines (3.1) v =0 1 (3.1) into continuity for 2-D, constant density fluid: ∴ ∂u = 0 , everywhere ∂x ∂ 2u =0 ∂x 2 (3) Negligible axial variation of temperature ∂T = 0 , everywhere ∂x (3.4) is valid under certain conditions. It follows that (3.2) (3.3) (3.4) ∂ 2T (3.5) =0 2 ∂x (4) Constant properties: velocity and temperature fields are uncoupled (Table 2.1, white box) 2 TABLE 2.1 Basic law No. of Equations Unknowns p ρ µ k u v w 1 u v w Momentum 3 u v w Equation of State 1 T p ρ µ ρ Viscosity relation µ = µ ( p, T ) 1 T p µ 1 T p Energy 1 Continuity Conductivity relation k = k ( p, T ) TT ρ p k Similar results are obtained for certain rotating flows. 3 Fig. 3.2: • Shaft rotates inside sleeve • Streamlines are concentric circles • Axisymmetric conditions, no axial variations ∂T =0 ∂θ ∴ ∂ 2T ∂θ 2 (3.6) =0 (3.7) 3.3 Exact Solutions 3.3.1 Couette Flow • Flow between parallel plate • Motion due to pressure drop and/or moving plate • Channel is infinitely long 4 Example 3.1: Couette Flow with Dissipation • Very large parallel plates • Incompressible fluid • Upper plate at To moves with velocity Uo • Insulate lower plate • Account for dissipation • Laminar flow, no gravity, no pressure drop • Determine temperature distribution (1) Observations • Plate sets fluid in motion • No axial variation of flow • Incompressible fluid • Cartesian geometry 5 (2) Problem Definition. Determine the velocity and temperature distribution (3) Solution Plan • Find flow field, apply continuity and Navier-Stokes equations • Apply the energy to determine the temperature distribution (4) Plan Execution (i) Assumptions • Steady state • Laminar flow • Constant properties • Infinite plates • No end effects • Uniform pressure • No gravity 6 (ii) Analysis Start with the energy equation ∂T ∂T ∂T ∂T +u +v +w ρ cΡ = ∂y ∂z ∂x ∂t ∂ 2T ∂ 2T ∂ 2T k 2 + 2 + 2 + µΦ ∂x ∂z ∂y Φ is dissipation 2 ∂u 2 ∂ v 2 ∂ w Φ = 2 + + + ∂y ∂z ∂x ∂u ∂v 2 ∂v ∂ w 2 ∂w ∂u 2 + + + + − + ∂z ∂ y ∂x ∂z ∂y ∂ x 2 2 ∂u ∂v ∂w + + 3 ∂ x ∂ y ∂z (3.19b) (3.17) 7 Need u, v and w. Apply continuity and the Navier-Stokes equations Continuity ∂ρ ∂ρ ∂ρ ∂ρ ∂ u ∂v ∂ w +u + +v +w +ρ + + =0 ∂t ∂z ∂x ∂y ∂x ∂y ∂z (2.2b) Constant density Infinite plates ∂ρ ∂ ρ ∂ρ ∂ρ =0 = = = ∂ t ∂x ∂y ∂z (a) and (b) into (2.2b) Integrate (c) (a) ∂ ∂ =w=0 = ∂x ∂z (b) ∂v =0 ∂y (c) v = f ( x) (d) 8 f ( x ) is “constant” of integration Apply the no-slip condition v ( x ,0 ) = 0 (d) and (e) give Substitute into (d) (e) f ( x) = 0 v =0 (f) ∴ Streamlines are parallel To determine u we apply the Navier-Stokes eqs. ∂u ∂u ∂u ∂u ρ + u + v + w = ∂x ∂y ∂z ∂t ∂ 2u ∂ 2u ∂ 2u ∂p ρg x − + µ 2 + 2 + 2 ∂x ∂y ∂z ∂x (2.10x) 9 Simplify: Steady state ∂u =0 ∂t (g) No gravity gx = 0 (h) Negligible axial pressure variation ∂p =0 ∂x (b) and (f)-(i) into (2.10x) gives d 2u Solution to (j) is dy 2 =0 u = C1 y + C 2 Boundary conditions u(0) = 0 and u( H ) = U o (i) (j) (k) (l) 10 (k) and (I) give (m) into (k) C1 = Uo and C2 = 0 u y = Uo H (m) (3.8) Dissipation: (b) and (f) into (2.17) Use (3.8) into (n) ∂u Φ = ∂y Φ= 2 2 Uo 2 (n) (o) H Steady state: ∂T / ∂t = 0 Infinite plates at uniform temperature: ∂T ∂ 2T = 2 =0 ∂x ∂x 11 Use above, (b), (f) and (o) into energy (2.10b) k Integrate T =− B.C. d 2T +µ dy 2 2 µU o 2 2kH dT(0) −k =0 dy U o2 H2 (p) =0 y 2 + C3 y + C4 and T ( H ) = To (q) (r) B.C. and solution (q) give C3 = 0 and C4 = To + µUo2 (s) into (q) T − To µU o2 k 1 y 2 = 1 − 2 2 H (s) 2k (3.9) 12 Fourier’s law gives heat flux at y = H (3.9) into the above dT ( H ) q′′( H ) = − k dx q ′′( H ) = µU o2 H (iii) Checking Dimensional check: Each term in (3.8) and (3.9) is dimensionless. Units of (3.10) is W/m2 (3.10) Differential equation check: Velocity solution (3.8) satisfies (j) and temperature solution (3.9) satisfies (p) Boundary conditions check: Solution (3.8) satisfies B.C. (l), temperature solution (3.9) satisfies B.C. (r) 13 Limiting check: (i) Stationary upper plate: no fluid motion. Set Uo = 0 in (3.8) gives u(y) = 0 (ii) Stationary upper plate: no dissipation, uniform temperature To, no surface flux. Set Uo = 0 in (o), (3.9) and (3.10) gives Φ = 0, T(y) = To and q′′( H ) = 0 (iii) Inviscid fluid: no dissipation, uniform temperature To. Set µ = 0 in (3.9) gives T(y) = To (iv) Global conservation of energy: Frictional energy is conducted through moving plate: W = Friction work by plate q′′(H ) = Heat conducted through plate W = τ ( H )U o (t) where 14 τ (H ) = shearing stress (3.8) into (u) (v) and (t) du( H ) τ (H ) = µ dy (u) Uo τ (H ) = µ H (v) W = µU o2 H (w) (w) agrees with (3.10) (4) Comments • Infinite plate is key assumption. This eliminates x as a variable • Maximum temperature: at y = 0 Set y = 0 in (3.9) T (0) − To = µU o2 2k 15 3.3.2 Hagen-Poiseuille Flow •Problems associated with axial flow in channels • Motion due to pressure drop • Channel is infinitely long Example 3.2: Flow in a Tube at Uniform Surface Temperature • Incompressible fluid flows in a long tube • Motion is due to pressure gradient ∂p / ∂z • Surface temperature To • Account for dissipation • Assuming axisymmetric laminar flow 16 • Neglecting gravity and end effects • Determine: [a] Temperature distribution [b] Surface heat flux [c] Nusselt number based on [ T ( 0) − To] (1) Observations • Motion is due to pressure drop • Long tube: No axial variation • Incompressible fluid • Heat generation due to dissipation • Dissipated energy is removed by conduction at the surface • Heat flux and heat transfer coefficient depend on temperature distribution 17 • Temperature distribution depends on the velocity distribution • Cylindrical geometry (2) Problem Definition. Determine the velocity and temperature distribution. (3) Solution Plan • Apply continuity and Navier-Stokes to determine flow field • Apply energy equation to determine temperature distribution • Fourier’s law surface heat flux • Equation (1.10) gives the heat transfer coefficient. (4) Plan Execution 18 (i) Assumptions • Steady state • Laminar flow • Axisymmetric flow • Constant properties • No end effects • Uniform surface temperature • Negligible gravitational effect (ii) Analysis [a] Start with energy equation (2.24) ∂ T v θ ∂T ∂T ∂T + vr + +vz = ∂r r ∂θ ∂z ∂t 1 ∂ ∂T 1 ∂ 2T ∂ 2T k + 2 + µΦ r + 2 2 ∂z r ∂r ∂r r ∂θ ρ c P (2.24) 19 where 2 2 2 ∂v z 1 ∂v θ v r ∂v r Φ = 2 + + 2 + + 2 r ∂r r ∂θ ∂z 2 2 1 ∂v z ∂v 0 ∂v r ∂ v z ∂v θ v θ 1 ∂v r − + + + + + r r ∂0 ∂z ∂r ∂r r ∂0 ∂z • Need v r, v θ and v z • Flow field: use continuity and Navier-Stokes eqs. 1 ∂ ∂ ∂ρ 1 ∂ (ρ rv r ) + (ρ v θ ) + (ρ v z ) = 0 + ∂ t r ∂r r ∂θ ∂z Constant ρ ∂ρ ∂ρ ∂ρ ∂ρ = = = =0 ∂ t ∂r ∂θ ∂z Axisymmetric flow ∂ vθ = =0 ∂θ 2 (2.25) (2.4) (a) (b) 20 Long tube, no end effects ∂ =0 ∂z (c) d (r v r ) = 0 dr (d) r v r = f (z ) (e) (a)-(c) into (2.4) Integrate f ( z ) is “constant” of integration. Use the no-slip B.C. v ( ro , z ) = 0 (e) and (f) give f (z) = 0 Substitute into (e) ∴ Streamlines are parallel vr = 0 (f) (g) v z Determine : Navier-Stokes eq. in z-direction 21 ∂ v z ∂v z ∂v z v θ ∂ v z + vz + ρ v r + = ∂t ∂r r ∂θ ∂z 1 ∂ ∂v z 1 ∂ 2 v z ∂ 2 v z ∂p ρg z − + µ + r + 2 2 2 ∂z ∂z r ∂r ∂r r ∂θ Simplify Steady state: No gravity: (2.11z) ∂ =0 ∂t gr = g z = 0 (b), (c) and (g)-(i) into (2.11z) ∂p 1 d dv z − +µ =0 r ∂z r dr dr ∴ v z depends on r only, rewrite (3.11) ∂p 1 d dv z =µ r = g( r ) ∂z r dr dr (h) (i) (3.11) (j) 22 Integrate p = g( r )z + C o Apply Navier-Stokes in r-direction (k) ∂v r v θ ∂v r v θ 2 ∂ v ∂ v r r = − +vz + + ρ v r r r r z t ∂ ∂ ∂ ∂ θ 2 2 ∂ 1 ∂ ∂p 1 ∂ v r 2 ∂v θ ∂ v r ( rv r ) + 2 − 2 + ρg r − + µ 2 2 ∂r ∂ r r ∂ r ∂ θ r ∂θ r ∂z (2.11r) (b), (g) and (i) into (2.11r) Integrate ∂p =0 ∂r p = f (z) (l) (m) f ( z ) = “constant” of integration • Equate two solutions for p: (k) and (m): 23 ∴ p = g(r )z + Co = f ( z) g(r) = C C = constant. Use (o) into (j) Integrate integrate again Two B.C. on : v z ∂p 1 d dv z =µ r =C ∂z r dr dr (n) (o) (p) dv z 1 d p 2 r r + C1 = dr 2µ d z 1 dp 2 vz = r + C1 ln r + C2 4µ d z dv z (0) = 0, dr (q) and (r) give C1and C2 v z (ro ) = 0 (q) (r) 24 C1 = 0 , 1 dp 2 C2 = ro 4µ d z Substitute into (q) 1 dp 2 vz = ( r − ro2 ) 4µ d z For long tube at uniform temperature: ∂T ∂ 2 T = 2 =0 ∂z ∂z (b), (c), (g), (h) and (s) into energy (2.24) 1 d dT k r + µΦ = 0 r dr dr (b), (c) and (g) into (2.25) dv z Φ = dr (3.12) (s) (t) 2 Substitute velocity solution (3.11) into the above 25 2 1 d p 2 Φ = r 2µ d z (u) in (t) and rearrange (u) 2 Integrate d dT 1 d p 3 r r =− dr dr 4kµ d z (3.13) 2 1 d p 4 T =− r + C 3 ln r + C 4 64kµ d z Need two B.C. dT (0) = 0 and T ( ro ) = To dr 2 (v) and (w) give 1 d p 4 C 3 = 0 , C 4 = To + ro 64kµ d z Substitute into (v) ro4 d p T = To + 64kµ d z 2 4 r 1 − 4 r o (v) (w) (3.14a) 26 In dimensionless form: T − To 4 r 1 − = 2 4 4 r ro d p o 64kµ d z [b] Use Fourier’s dT ( ro ) q ′′( ro ) = − k dr (3.14) into above 2 3 ro d p q ′′( ro ) = 16 µ d z [c] Nusselt number: hD 2hro Nu = = k k (1.10) gives h dT ( ro ) k h=− [T (0) − To ] dr (3.14a) into (y) (3.14b) (3.15) (x) (y) 27 (z) into (x) 2k h= ro Nu = 4 (z) (3.16) (iii) Checking Dimensional check: • Each term in (3.12) has units of velocity • Each term in (3.14a) has units of temperature • Each term in (3.15) has units of W/m2 Differential equation check: Velocity solution (3.12) satisfies (p) and temperature solution (3.14) satisfies (3.13) Boundary conditions check: Velocity solution (3.12) satisfies B.C. (r) and temperature solution (3.14) satisfies B.C. (w) Limiting check: 28 (i) Uniform pressure ( dp / dz = 0 ): No fluid motion. Set dp / dz = 0 in (3.12) gives v z = 0 (ii) Uniform pressure ( dp / dz = 0 ): No fluid motion, no dissipation, no surface flux. Set dp / dz = 0 in (3.15) gives q′′( ro ) = 0 (iii) Global conservation of energy: Heat leaving tube = Pump work Pump work W for a tube of length L (z-1) p1 = upstream pressure p2 = downstream pressure = flow rate 29 (3.12) into the above, integrate (z-2) (z-1) and (z-2) π ro4 dp W =− ( p1 − p2 ) 8µ dz Work per unit area W ′′ (z-3) into the above (z-3) W W ′′ = 2π ro L ro3 dp ( p1 − p2 ) W ′′ = − 16 µ dz L ( p1 − p2 ) dp However =− L dz Combine with (z-4) ro3 dp 2 W ′′ = 16 µ dz (z-4) 30 This agrees with (3.15) (5) Comments • Key simplification: long tube with end effects. This is same as assuming parallel streamlines • According to (3.14), maximum temperature is at center r =0 • The Nusselt number is constant independent of Reynolds and Prandtl numbers 31 3.3.3 Rotating Flow Example 3.3: Lubrication Oil Temperature in Rotating Shaft • Lubrication oil between shaft and housing • Angular velocity is ω • Assuming laminar flow • Account for dissipation • Determine the maximum temperature rise in oil (1) Observations • Fluid motion is due to shaft rotation • Housing is stationary 32 • No axial variation in velocity and temperature • No variation with angular position • Constant ρ • Frictional heat is removed at housing • No heat is conducted through shaft • Maximum temperature at shaft • Cylindrical geometry (2) Problem Definition. Determine the velocity and temperature distribution of oil (3) Solution Plan • Apply continuity and Navier-Stokes eqs. to determine flow field • Use energy equation to determine temperature field • Fourier’s law at the housing gives frictional heat 33 (4) Plan Execution (i) Assumptions • Steady state • Laminar flow • Axisymmetric flow • Constant properties • No end effects • Uniform surface temperature • Negligible gravitational effect (ii) Analysis • Energy equation governs temperature ∂ T v θ ∂T ∂T ∂T + vr + ρcP +vz = ∂r r ∂θ ∂z ∂t 1 ∂ ∂T 1 ∂ 2T ∂ 2T k + 2 + µΦ r + 2 2 ∂z r ∂r ∂r r ∂θ (2.24) 34 where 2 2 2 ∂v z 1 ∂v θ v r ∂v r Φ = 2 + + 2 + + 2 r ∂r r ∂θ ∂z 2 2 1 ∂v z ∂v 0 ∂v r ∂ v z ∂v θ v θ 1 ∂v r − + + + + + r r ∂0 ∂z ∂r ∂r r ∂0 ∂z 2 (2.25) Need flow field v r , v θ and v z • Apply continuity and Navier-Stokes to determine flow field ∂ρ 1 ∂ 1 ∂ ∂ (ρ rv r ) + (ρ v θ ) + (ρ v z ) = 0 + (2.4) ∂ t r ∂r r ∂θ ∂z Constant ρ ∂ρ ∂ρ ∂ρ ∂ρ (a) = = = =0 ∂ t ∂r ∂θ ∂z Axisymmetric flow ∂ (b) =0 ∂θ 35 Long shaft: (a)-(c) into (2.4) Integrate ∂ vz = =0 ∂z d (r v r ) = 0 dr r vr = C Apply B.C. to determine C v r ( ro ) = 0 (e) and (f) give C = 0 Use (e) vr = 0 (c) (d) (e) (f) (g) ∴ Streamlines are concentric circles Apply the Navier-Stokes to determine v θ 36 ∂v θ ∂v θ ∂v θ v θ ∂v θ v r v θ − +vz + ρ v r + = ∂t ∂r r ∂θ r ∂z 2 ∂ 1 ∂ 1 ∂p 2 ∂v r ∂ 2 v θ 1 ∂ vθ ρgθ − + µ ( rv θ ) + 2 + 2 + 2 2 r ∂θ r ∂θ r ∂θ ∂z ∂ r r ∂r (2.11 θ ) For steady state: ∂ =0 ∂t Neglect gravity, use (b),(c), (g), (h) into (2.11 θ ) d 1 d ( r v ) θ =0 dr r dr Integrate B.C. are C1 C2 vθ = r+ 2 r v θ ( ri ) = ω ri v θ ( ro ) = 0 (h) (3.17) (i) (j) 37 (j) gives C1 and C 2 C1 = − (k) into (i) 2ω ri2 ro2 − ri2 C2 = ω ri2 ro2 ro2 − ri2 v θ ( r ) ( ro / ri ) 2 ( ri / r ) − ( r / ri ) = ω ri ( ro / ri ) 2 − 1 (k) (3.18) Simplify energy equation (2.24) and dissipation function (2.25). Use(b), (c), (g), (h) 1 d dT k r + µΦ = 0 r dr dr and dv 0 v θ − Φ = r dr (l) 2 (3.18) into above 38 2 1 Φ = 2 4 1 − ( r / r ) r i o Combine (m) and (l) 2ω ri2 d dT µ r =− dr dr k (m) 2 2ω ri 1 1 − ( r / r ) 2 r 3 i o 2 Integrate(3.19) twice 2 2 1 µ 2ω ri T (r ) = − 2 + C 3 ln r + C 4 2 4k 1 − ( ri / ro ) r Need two B.C. dT(ri ) T (ro ) = To and =0 dr (n) and (o) give C 3 and C 4 µ (n) (o) 2 1 C3 = − 2 2 2k 1 − ( ri / ro ) ri 2ω ri2 (3.19) 39 µ C 4 = To + 2 4k 1 − ( ri / ro ) Substitute into (o) 2ω ri2 2 or 2 1 2 2 + 2 ln ro ro ri µ 2ω ri 2 2 T ( r ) = To + ( ri / ro ) − ( ri / r ) + 2 ln( ro / r ) 4k 1 − ( r / r ) 2 i o (3.20a) T ( r ) − To µ 2 [ ] = ( ri / ro ) 2 − ( ri / r ) 2 + 2 ln( ro / r ) 2 4k 1 − ( ri / ro ) Maximum temperature at r = ri 2ω ri µ 2 (3.20b) 2 T ( ri ) − To = 1 + ( r / r ) i o + 2 ln( ro / ri ) 2 4k 1 − ( ri / ro ) (3.21) 2ω ri [ Use Fourier’s law to determine frictional energy per unit length q′( ro ) ] 40 (3.20a) in above (iii) Checking dT ( ro ) q′( ro ) = −2π ro k dr (ω ri ) 2 q′( ro ) = 4π µ 2 1 − ( ri / ro ) (3.22) • Each term in solutions (3.18) and (3.20b) is dimensionless • Equation (p) has the correct units of W/m Differential equation check: • Velocity solution (3.18) satisfies (3.17) and temperature solution (3.20) satisfies (3.19) Boundary conditions check: • Velocity solution (3.18) satisfies B.C. (j) and temperature solution (3.20) satisfies B.C. (o) 41 Limiting check: • Stationary shaft: No fluid motion. Set ω = 0 in (3.18) gives vθ = 0 • Stationary shaft: No dissipation, no heat loss Set ω = 0 in (3.22) gives q′( ro ) = 0 • Global conservation of energy: Heat leaving housing = shaft work Shaft work per unit length W ′ = −2π riτ ( ri )ω ri τ ( ri ) = shearing stress dv 0 v θ τ ( ri ) = µ − r r = ri dr (3.18) into the above τ ( ri ) = −2 ( ro / ri ) 2 µω ri 2 ( ro / ri ) − 1 (p) (q) (r) 42 Combining (p) and (r) W ′ = 4π µ (ω ri ) 2 1 − ( ri / ro ) 2 (s) This is identical to surface heat transfer (3.22) (5) Comments • The key simplifying assumption is axisymmetry • Temperature rise due to frictional heat increase as the clearance s decreased • Single governing parameter: ( ri / ro ) 43 CHAPTER 4 BOUNDARY LAYER FLOW APPLICATION TO EXTERNAL FLOW 4.1 Introduction • Boundary layer concept (Prandtl 1904): Eliminate selected terms in the governing equations • Two key questions (1) What are the conditions under which terms in the governingequations can be dropped? (2) What terms can be dropped ? 1 • Answer: By two approaches • Intuitive arguments • Scale analysis 4.2 The Boundary Layer Concept: Simplification of Governing Equations 4.2.1 Qualitative Description 2 Under certain conditions the action of viscosity is confined to a thin region near the surface called the viscous or velocity boundary layer Under certain conditions thermal interaction between moving fluid and a surface is confined to a thin region near the surface called the thermal or temperature boundary layer • Conditions for viscous boundary layer: (1) Slender body without flow separation (2) High Reynolds number ( Re > 100) • Conditions for thermal boundary layer: 3 (1) Slender body without flow separation ( 2) High product of Reynolds and Prandtl numbers ( RePr > 100) ρV∞ L c p µ ρ c pV∞ L Peclet Number = Pe = RePr = = (4.1) k k µ (1) Fluid velocity at surface vanishes (2) Rapid changes across BL to V∞ (3) Rapid changes temperature across BL from Ts to T∞ (2) Boundary layers are thin: For air at 10 m/s parallel to 1.0 m long plate, δ = 6 mm at end (3) Viscosity plays negligible role outside the viscous BL (4) Boundary layers exist in both forced and free convection flows 4 4.2.2 The Governing Equations Simplified case: Assumptions: (1) steady state (2) two-dimensional (3) laminar (4) constant properties (5) no dissipation (6) no gravity Continuity: ∂u ∂v + =0 ∂x ∂ y (2.2) 5 x-direction: ∂u ∂u ∂u ∂u ρ + u + v + w = ∂y ∂z ∂x ∂t ∂ 2u ∂ 2u ∂ 2u ∂p ρg x − + µ 2 + 2 + 2 ∂x ∂y ∂z ∂x (2.10x) y-direction: ∂w ∂w ∂w ∂w +u +v +w ρ = ∂x ∂y ∂z ∂t ∂ 2w ∂ 2w ∂ 2w ∂p ρg z − + µ 2 + 2 + 2 ∂z ∂y ∂z ∂x (2.10y) Energy: ∂ 2T ∂ 2T ∂T ∂T +v ρ cΡ u = k 2 + 2 ∂y ∂y ∂x ∂x (2.19) 6 4.2.3 Mathematical Simplification 4.2.4 Simplification of the Momentum Equations (i) Intuitive Arguments Two viscous terms in (2.10x): 2 2 ∂ u ∂ u + 2 2 ∂x ∂y is one smaller than the other? 7 Insect dilemma: Too windy at position 0, where to go? Move to position 4! Conclusion: Changes in u with respect to y are more pronounced than changes with respect to x 2 2 • Neglect 2 ∂ u ∂ u << 2 2 ∂x ∂y (4.2) ∂ u in (2.10x) ∂x 2 Pressure terms in (2.10x) and (2.10y): • Slender body • Streamlines are nearly parallel • Small vertical velocity 8 ∂p ≈0 ∂y ∴ (4.3) p depends on x only, i.e. p ≈ p(x) ∂p dp dp∞ ≈ ≈ ∂x dx dx (4.4) (4.2) and (4.4) into (2.10x) gives: Boundary layer x-momentum equation ∂u ∂u 1 dp∞ ∂ 2u u +v =− +ν 2 ∂x ∂y ρ ∂x ∂y (4.5) • Continuity equation (2.2) and the x-momentum boundary layer equation (4.5) contain three unknowns: u, v, and p∞ 9 • p∞ is pressure at edge of BL (y = δ), obtained from solution of inviscid flow outside BL (ii) Scale Analysis • Use scaling to arrive at BL approximations. • Assign a scale to each term in an equation Slender body Free stream velocityV∞ Length L BL thickness δ Postulate: δ L << 1 (4.6) 10 If (4.6) is valid, we pose three questions: (1) What terms in the governing equations can be dropped? (2) Is normal pressure gradient negligible compared to axial pressure gradient? (3) Under what conditions is (4.6) valid? Assign scales: u ∼ V∞ (4.7a) y ∼δ (4.7b) x∼L (4.7c) Apply (4.7) to continuity (2.2) ∂v ∂u =− ∂x ∂y 11 Using (4.7) Solving for v V∞ ∼ L δ v v ∼ V∞ δ L Conclusion: v << V∞ Order of magnitude of inertia and viscous terms x-momentum equation (2.10x) • First inertia term: ∂u V∞ u ∼ V∞ ∂x L • Second inertial term: (4.7d) (a) ∂u V∞ v ∼v ∂y δ 12 Use (4.7d) ∂u V∞ v ∼ V∞ ∂y L (b) Conclusion: 2 inertia terms are of the same order Examine 2 viscous terms in (2.10x) • First viscous term: 2 • Second viscous term: Conclusion: ∴ Neglect ∂ u V∞ 2 ∼ ∂x L2 (c) ∂ 2u V∞ 2 ∼ ∂y δ2 (d) ∂ 2u ∂ 2u << 2 2 ∂x ∂y (4.2) ∂ 2 u / ∂x 2 in (2.10x) 13 Examine 2 viscous terms in (2.10y) 2 2 ∂ v ∂ v 2 << ∂x ∂y 2 (4.8) Simplify (2.10x) and (2.10y) Using (4.2) and (4.8) ∂u ∂u 1 ∂p ∂ 2u u +v =− +ν 2 ∂x ∂y ρ ∂x ∂y (4.9x) 1 ∂p ∂v ∂v ∂ 2v u +v =− +ν 2 ∂x ∂y ρ ∂y ∂y (4.9y) This answers first question • Second question: pressure gradient Scale ∂p ∂p and ∂x ∂y 14 Balance axial pressure with inertia in (4.9x) ∂p ∂u ∼ ρu ∂x ∂x Scale using (4.7) (e) ∂p V∞2 ∼ρ ∂x L Balance pressure with inertial in (4.9y) ∂p V∞2 δ ∼ρ ∂y L L (f) Compare (e) and (f) using (4.6) ∂p ∂p << ∂y ∂x (4.10) 15 Since p = p( x , y ) ∂p ∂p dp = dx + dy ∂x ∂y or dp ∂p (∂p / ∂y ) dy = 1+ dx ∂x (∂p / ∂x ) dx Scale dy dx dy δ ∼ dx L (4.11) (g) (e)-(g) into (4.11) dp ∂p 2 = 1 + (δ / L) dx ∂x dp ∂p ≈ dx ∂x [ Invoke(4.6) ] (h) (i) 16 Conclusion Boundary layer pressure depends on x only. Variation with y is negligible ∴ Pressure p(x) inside BL = pressure p∞ ( x ) at edge p( x , y ) ≈ p∞ ( x ) ∴ (j) ∂p dp∞ ≈ ∂x dx (4.12) ∂u ∂u 1 dp∞ ∂ 2u u +v =− +ν 2 ∂x ∂y ρ dx ∂y (4.13) (4.12) into (4.9x) (4.13) is x-momentum eq. for BL flow. Result is based on key assumption that δ / L << 1. 17 • Third question: condition for validity of (4.6) δ L << 1 (4.6) Balance inertia with viscous force in (4.13) Inertia: ∂u V∞ u ∼ V∞ ∂x L (a) Viscous: ∂ 2u V∞ ν 2 ∼ν 2 ∂y δ (b) Equate Rearrange V∞2 V∞ ∼ν 2 L δ δ L ∼ ν V∞ L (4.14a) 18 or δ 1 ∼ L ReL where ReL = δ L << 1 when V∞ L ν (4.14b) (4.15) Re L >> 1 Generalized (4.14) δ 1 ∼ x Rex (4.16) 19 4.2.5 Simplification of the Energy Equation Simplify (2.19) ∂ 2T ∂ 2T ∂T ∂T ρ cΡ u +v = k 2 + 2 ∂y ∂y ∂x ∂x (2.19) (i) Intuitive Arguments Two conduction terms in (2.19): ∂ 2T ∂ 2T + 2 2 ∂x ∂y is one smaller than the other? 20 Insect dilemma: Too hot at position 0, where to go? Move to position 2! Conclusion: Changes in T with respect to y are more pronounced than with respect to x ∂ 2T ∂ 2T << 2 2 ∂x ∂y (4.17) 21 ∂ 2T • Neglect in (2.19): ∂x 2 ∂T ∂T ∂ 2T +v u =α 2 ∂x ∂y ∂y (4.18) (4.18) is the boundary layer energy equation. (ii) Scale Analysis • Use scaling to arrive at BL approximations • Assign a scale to each term in an equation Slender body Free stream velocity V∞ Free stream temperature T∞ Length L BL thickness δ t 22 Postulate: δt L << 1 (4.19) If (4.19) is valid, we pose two questions: (1) What terms in (2.19) can be dropped? (2) Under what conditions is (4.19) valid? • Answer first question Assign scales: y ∼ δt (4.20) ∆T ∼ Ts − T∞ (4.21) x∼L (4.7b) Scales for u and v depend on whether δ t is larger or smaller than δ . 23 Two cases, Fig. 4.4: Case (1): δ t > δ u ∼ V∞ (4.22) Scaling of continuity: v ∼ V∞ δt (4.23) L Scales for convection terms in (2.19): 24 Use (4.7b) and (4.20-4.23) and ∂T ∆T u ∼ V∞ ∂x L ∂T ∆T v ∼ V∞ L ∂y (a) (b) Conclusion: the two terms are of the same order Scale for conduction terms: 2 and ∂ T ∆T ∼ 2 2 ∂x L ∂ 2T ∆T ∼ 2 2 ∂y δt δt Compare (c) with (d), use : << 1 L (c) (d) 25 ∴ ∂ 2T ∂ 2T << 2 2 ∂x ∂y (e) ∴ Energy equation simplifies to ∂T ∂T ∂ 2T u +v =α 2 ∂x ∂y ∂y (4.18) Second question: Under what conditions is (4.19) valid? δt L << 1 (4.19) Balance between convection and conduction: ∂T ∂ 2T u ∼α 2 ∂x ∂y Scaling ∆T ∆T V∞ ∼α 2 L δt 26 or δt L ∼ or α V∞ L δt k ∼ L ρc pV∞ L or δt Conclusion: 1 ∼ L PrReL δt L << 1 when PrReL >> 1 (4.24) (4.25) Define Peclet number Pe Pe = PrReL Example: For Pe = 100, δt L (4.26) ∼ 0.1 27 • When is δ t > δ ? • Take ratio of (4.24) to (4.14b) 1 δt ∼ Pr δ (4.27) ∴ Criterion for : δ t > δ δ t > δ when Pr << 1 (4.28) Case (2): δ t < δ Fig. 4.4 V∞ u δt δ 28 • u within the thermal boundary layer is smaller than free stream velocity • Similarity of triangles Scaling of continuity δt u ∼ V∞ δ (4.29) δ t2 v ∼ V∞ Lδ (4.30) Use (4.29), (4.30) and follow procedure of case (1): conclusion: (1) The two terms are of the same order (2) Axial conduction is negligible compared to normal conduction Second question: Under what conditions is (4.19) valid? 29 Balance between convection and conduction: 2 ∂T ∂ T u ∼α 2 ∂x ∂y Use (4.29) for u, scale each term V∞ δ t ∆T ∆T ∼α 2 δ L δt or 3 ( δ t / L) However δ k δ ∼ ρ c pV∞ L L 1 ∼ L Re L (f) (4.14b) Substitute into (f) 30 δt L 1 ∼ Pr 1/3 (4.31) Re L Conclusion: δt << 1 when Pr1/3 ReL >> 1 L • When is δ t < δ ? (4.32) • Take ratio of (4.31) to (4.14b) δt 1 ∼ 1/3 δ Pr (4.33) ∴ Criterion for : δ t < δ δ t < δ when Pr 1/3 >> 1 (4.34) 31 4.3 Summary of Boundary Layer Equations for Steady Laminar Flow Assumptions: (1) Newtonian fluid (2) two-dimensional (3) negligible changes in kinetic and potential energy (4) constant properties • Assumptions leading to boundary layer model (5) slender surface (6) high Reynolds number (Re > 100) (7) high Peclet number (Pe > 100) 32 • Introduce additional simplifications: (8) steady state (9) laminar flow (10) no dissipation (Φ = 0) (11) no gravity and (12) no energy generation ( q′′′ = 0 ) Governing boundary layer equations: Continuity: ∂u ∂v + =0 ∂x ∂y (2.2) 1 dp∞ ∂u ∂u ∂ 2u u +v =− +ν 2 ∂x ∂y ρ dx ∂y (4.13) x-Momentum: 33 Energy: ∂T ∂T ∂ 2T +v =α 2 u ∂x ∂y ∂y (4.18) Note the following: (1) Continuity is not simplified for boundary layer flow (2) Pressure in (4.13) is obtained from inviscid solution outside BL. Thus (2.2) and (4.13) have two unknowns: u and v (3) To include buoyancy, add ρ β g(T − T∞ )to right (4.13) (4) Recall all assumptions leading the 3 equations 34 4.4 Solutions: External Flow • Streamlined body in an infinite flow • Examine thermal interaction • Need temperature distribution T • Temperature depends on velocity distribution • For constant properties, velocity distribution is independent of temperature 4.4.1 Laminar Boundary Layer Flow over Semi-infinite Flat Plate: Uniform Surface Temperature 35 • Plate is at temperature Ts • Upstream temperature is T∞ • Upstream velocity uniform and parallel • For assumptions listed in Section 4.3 the continuity, momentum and energy are given in (2.2), (4.13) and (4.18) • Transition from laminar to turbulent at: Ret = V∞ xt /ν ≈ 500,000 36 (i) Velocity Distribution Find: • Velocity distribution • Boundary layer thickness δ ( x ) • Wall shearing stress τ o ( x ) (a) Governing equations and boundary conditions: Continuity and x-momentum: ∂u ∂v + =0 ∂x ∂y 2 ∂u ∂u 1 dp∞ ∂ u u +v =− +ν 2 ∂x ∂y ρ dx ∂y (2.2) (4.13) The velocity boundary conditions are: u( x ,0) = 0 v ( x ,0 ) = 0 (4.35a) (4.35b) 37 u( x , ∞ ) = V∞ (4.35c) u(0, y ) = V∞ (4.35d) (b) Scale analysis: Findδ ( x )and τ o ( x ) Result of Section 4.2.4: δ 1 ∼ x Re x Wall stress τ o : τ xy = τ yx ∂v ∂u = µ + ∂x ∂y (4.16) (2.7a) At wall y = 0 , v ( x ,0) = 0 ∂u( x ,0) τo = µ ∂y (4.36) Scales for u and y : 38 u ∼ V∞ x∼L (4.7a) (4.7c) (4.36) is scaled using (4.7) τo ∼ µ Use (4.16) for δ V∞ δ V∞ τo ∼ µ Rex x (a) (b) Friction coefficient C f : τo Cf = (1 / 2) ρ V∞2 (4.37a) Use (b) for τ o 1 Cf ∼ Rex (4.37b) 39 (c) Blasius solution: similarity method • Solve (2.2) and (4.13) for the u and v • Equations contain 3 unknowns: u, v, and p∞ • Pressure is obtained from the inviscid solution outside BL Inviscid solution: • Uniform inviscid flow over slightly curved edge BL • Neglect thickness δ • Model: uniform flow over a flat plate of zero thickness • Solution: u = V∞ , v = 0, p = p∞ = constant (4.38) Thus the pressure gradient is dp∞ =0 dx (4.39) 40 (4.39) into (4.13) ∂u ∂u ∂ 2u u +v =ν 2 ∂x ∂y ∂y (4.40) • (4.40) is nonlinear • Must be solved simultaneously with continuity (2.2) • Solution was obtained by Blasius in 1908 using similarity transformation: Combine x and y ito a single variable η ( x , y ) V∞ η( x , y ) = y νx (4.41) u Postulate that depends on η ( x , y ) only V∞ 41 u df = V∞ dη (4.42) f = f (η) to be determined NOTE: (1) Including V∞ / ν in definition of η , is for convenience only (1) η ( x , y ) in (4.41) is arrived at by formal procedure Continuity (2.2) gives v: ∂v ∂u =− ∂x ∂y Multiplying by dy, integrate v = −∫ ∂u dy ∂x (a) 42 Use (4.41) and (4.42) to express dy and ∂u / ∂x in terms of the variable η V∞ dy = dη νx Chain rule: (b) ∂u du dη = ∂x dη dx Use (4.41) and (4.42) into above 2 ∂u V∞ d f =− η 2 ∂x 2 x dη (c) (b) and (c) into (a) v 1 ν = V∞ 2 V∞ x ∫ 2 d f η dη 2 dη 43 Integration by parts gives v 1 ν df − f = η V∞ 2 V∞ x dη (4.43) • Need function f (η ) , use momentum equation First determine ∂u / ∂y and ∂ 2 u / ∂y 2 ∂u du dη d 2 f V∞ = = V∞ ∂y dη dy dη 2 ν x (d) d 3 f V∞ ∂ 2u = V∞ 2 dη 3 ν x ∂y (e) (4.42), (4.43) and (c)-(e) into (4.40) 44 d3 f d2 f 2 3 + f (η ) 2 = 0 dη dη (4.44) Partial differenti al equations are transformed into an ordinary differenti al equation NOTE: x and y are eliminated in (4.44) • Transformation of boundary conditions df (∞ ) =1 dη (4.45a) f ( 0) = 0 (4.45b) df (0) =0 dη (4.45c) 45 df (∞ ) =1 dη (4.45d) Equations (4.44) is third order. How many boundary conditions? • Difficulty: (4.44) is nonlinear • Solution by power series (Blasius) • Result: Table 4.1 46 Table 4.1 Blasius solution [1] V∞ η=y vx 0.0 0.4 0.8 2.4 2.8 3.2 3.6 4.0 4.4 4.8 5.0 5.2 5.4 5.6 f df u = d η V∞ d3 f dη 3 0.0 0.02656 0.10611 0.92230 1.23099 1.56911 1.92954 2.30576 2.69238 3.08534 3.28329 3.48189 3.68094 3.88031 0.0 0.13277 0.26471 o.72899 0.81152 0.87609 0.92333 0.95552 0.97587 0.98779 0.99155 0.99425 0.99616 0.99748 0.33206 0.33147 0.32739 0.22809 0.18401 0.13913 0.09809 0.06424 0.03897 0.02187 0.01591 0.01134 0.00793 0.00543 47 • Find δ ( x ) wall stress τ o ( x ) • Define δ as the distance y from the plate where u/V∞ = 0.994, Table 4.1 gives δ = 5.2 or νx V∞ δ 5.2 = x Re x Scaling result: δ (4.46) 1 ∼ x Re x (4.16) ∂u( x ,0) τo = µ ∂y (4.36) • Wall stress τ o : use 48 (d) into (4.36), use Table 4.1 2 τ o = µ V∞ V∞ d f ( 0) V∞ = 0.33206 µV∞ 2 ν x dη νx (4.47) Friction coefficient C f : (4.47) into (4.37a) 0.664 Cf = Re x (4.48) Scaling result: 1 Cf ∼ Rex (4.37b) 49 (ii) Temperature Distribution • Isothermal semi-infinite plate • Determine: δ t , h(x) and Nux • Need temperature distribution (a) Governing equation and boundary conditions Assumption: Listed in Section 4.3 50 Energy equation ∂T ∂T ∂ 2T +v =α 2 u ∂x ∂y ∂y (4.18) The boundary condition are: T ( x ,0) = Ts (4.49a) T ( x , ∞ ) = T∞ (4.49b) T (0, y ) = T∞ (4.49c) (b) Scale analysis: δ t , h(x) and Nux From Section 4.2.5: Set L = x (4.24) and (4.31) Case (1): δ t > δ ( Pr <<1) δt 1 ∼ x PrRe x (4.50) 51 Case (2): δ t < δ (Pr >>1) δt x 1 ∼ 1/3 Pr (4.51) Re x Heat transfer coefficient h(x) ∂ T ( x ,0 ) ∂y h = −k Ts − T∞ (1.10) Use scales of (4.20) and (4.21) into above h∼ k δt (4.52) Where δ t is given by (4.50) and (4.51). 52 Case (1): δ t > δ ( Pr <<1), (4.50) into (4.52) x h∼ PrRe x , k Local Nusselt number Nux (4.53) into (4.54) for Pr <<1 hx Nux = k Nux ∼ PrRe x , for Pr <<1 (4.53) (4.54) (4.55) Case (2): δ t << δ ( Pr >>1). Substituting (4.51) into (4.52) k 1/3 h ∼ Pr Re x , for Pr >>1 x (4.56) Nusselt number: Nux ∼ Pr 1/3 Re x , for Pr >>1 (4.57) 53 (c) Pohlhausen’s solution: T(x,y), δ t , h(x), Nux • Energy equation (4.18) is solved analytically • Solution by Pohlhausen (1921) using similarity transformation • Defined θ (4.58) into (4.18) T − Ts θ= T∞ − Ts (4.58) 2 B.C. ∂θ ∂θ ∂θ u +v =α 2 ∂x ∂y ∂y (4.59) θ ( x ,0) = 0 θ ( x ,0 ) = 1 (4.60a) θ ( x ,0 ) = 1 (4.60c) (4.60b) 54 • Solve (4.59) and (4.60) using similarity • Introduce transformation variable η V∞ η( x , y ) = y νx (4.41) Assume θ ( x , y ) = θ (η ) • Blasius solution gives u and v u df = V∞ dη (4.42) v 1 ν df − f = η V∞ 2 V∞ x dη (4.43) (4.41)-(4.43) into (4.59) and noting that 55 ∂θ dθ ∂η η dθ = =− ∂x dη ∂x 2 x dη ∂θ dθ ∂η V∞ dθ = = ∂ y dη ∂ y ν x dη ∂ 2θ V∞ d 2θ = 2 ν x dη 2 ∂y (4.59) becomes 2 d θ Pr dθ =0 f (η ) + 2 2 dη dη (4.61) Result: Partial differenti al equation is transformed into an ordinary differenti al equation 56 NOTE: (1) One parameter: Prandtl number Pr (2) (4.61) is linear, 2nd order ordinary D.E. (3) f (η ) in (4.61) represents the effect motion Transformation of B.C.: θ (∞ ) = 1 θ ( 0) = 0 θ (∞ ) = 1 Solution: Separate variables, integrate twice, use B.C. (4.62) (Details in Appendix) Pr ∞ 2 d f ) dη 2 η dη θ (η ) = 1 − Pr ∞ d 2 f dη 2 0 dη (4.62a) (4.62b) (4.62c) ∫ (4.63) ∫ 57 Surface temperature gradient: dθ (0) = dη [0.332] ∞ ∫η Pr Pr (4.64) d 2 f 2 dη dη • Integrals are evaluated numerically d2 f • is obtained from Blasius solution 2 dη • Results are presented graphically in Fig. 4.6 58 1.0 100 10 1 0.7(air ) 0.8 T − Ts T∞ − Ts 0.1 0.6 0.4 Pr = 0.01 0.2 0 2 4 6 8 10 12 14 V∞ η=y νx Fig. 4.6 Pohlhausen's solution • Determine: δ t , h(x) and Nux • Fig. 4.6 gives δ t . At y = δ t , T ≈ T∞ , or 59 T − Ts θ= ≈ 1 , at y = δ t T∞ − Ts (4.65) • Fig. 4.6 shows that δ t ( x ) depends on Pr • Local heat transfer coefficient h(x): use (1.10) where ∂ T ( x ,0 ) ∂y h = −k Ts − T∞ (1.10) ∂T ( x ,0) dT dθ (0) ∂η = ∂y dθ dη ∂ y Use (4.41) and (4.58) into above V∞ dθ (0) ∂ T ( x ,0 ) = (T∞ − Ts ) ∂y ν x dη 60 Substitute into (1.10) V∞ dθ ( 0) h( x ) = k ν x dη (4.66) • Average heat transfer coefficient: 1 h= L L ∫ h( x )dx (2.50) 0 Use (4.66) and integrate k dθ ( 0 ) h =2 Re L dη L (4.67) • Local Nusselt number: (4.66) into (4.54) dθ ( 0 ) Nu x = Re x dη (4.68) 61 • Average Nusselt number: dθ ( 0 ) NuL = 2 Re L dη • Total heat transfer rate qT : (4.69) Plate length L and width W. Apply Newton’s law qT = ∫ L h( x )(Ts − T∞ )W dx = 0 L (Ts − T∞ )W or ∫ h( x )dx = (T s − T∞ )WL h 0 qT = (Ts − T∞ ) A h s (4.70) Heat transfer coefficient and Nusselt number dθ (0) depend on surface temperature gradient dη 62 dθ (0) • depends on Pr dη • It is determined from (4.64) Table 4.2 dθ ( 0 ) Pr dη 0.001 0.0173 • Values in Table 4.2 • Approximate values of 0.01 0.0516 0.1 0.140 dθ ( 0 ) are given by: dη 0.5 0.259 0.7 0.292 1.0 0.332 7.0 0.645 10.0 0.730 15.0 0.835 50 1.247 100 1.572 1000 3.387 63 dθ ( 0 ) 1/ 2 = 0.564 Pr , dη dθ ( 0 ) 1/ 3 = 0.332 Pr , dη Pr < 0.05 (4.71a) 0.6 < Pr < 10 (4.71b) dθ ( 0 ) = 0.339 Pr 1 / 3 , dη Pr >10 (4.71c) • Compare with scaling: • Two cases: Pr << 1 and Pr >> 1 Combine (4.71a) and (4.71c) with (4.68) Nux = 0.564 Pr 1 / 2 Re x , for Pr < 0.05 Nux = 0.339 Pr 1/ 3 Re x , for Pr > 10 (4.72a) (4.72c) 64 Scaling results: Nux ∼ PrRe x Nux ∼ Pr 1/3 , Re x for Pr <<1 (4.55) , for Pr >>1 (4.57) • Fluid properties: Evaluated at the film temperature T f Ts + T∞ Tf = 2 (4.73) 65 4.4.2 Applications: Blasius Solution, Pohlhausen’s Solutions and Scaling • Three examples Example 4.1: Insect in Search of Advice • Air at 30oC, V∞ = 4 m/s • Insect at 0 • Determine velocity u at locations 0, 1, 2, 3, 4. • Is insect inside BL? (1) Observations. • External forced convection boundary layer problem 66 • Changes in velocity between 1 and 3 should be small compared to those between 2 and 4 • Location 4 should have the lowest velocity • If the flow is laminar Blasius applies • The flow is laminar if Reynolds number is less than 500,000 (2) Problem Definition. Determine u at the five locations (3) Solution Plan. • Check the Reynolds number for BL approximations and if the flow is laminar • If laminar, use Blasius solution, Table 4.1, to determine u and δ (4) Plan Execution 67 (i) Assumptions. All assumptions leading to Blasius solution: These are: • Newtonian fluid • steady state • constant properties • two-dimensional • laminar flow (Rex < 5× ×105) • viscous boundary layer flow (Rex > 100) • (7) uniform upstream velocity • flat plate • negligible changes in kinetic and potential energy • no buoyancy (β = 0 or g = 0) 68 (ii) Analysis Re x = V∞ x ν (a) V∞ = upstream velocity = 4 m/s −6 ν = kinematic viscosity = 16.01 × 10 m2 /s Transition Reynolds number: Re xt = 5× ×105 (b) • Laminar flow if Rex < Re xt • Viscous BL approximations are valid for Re x > 100 (c) At x = 151 mm: 4( m/s )0.151(m ) Re x = = 37,726 −6 2 16.01 × 10 (m /s ) 69 ∴BL flow is laminar. Use Blasius solution Determine V∞ η=y νx 5.2 δ = x Re x (d) (4.46) (iii) Computations. • Calculate η at each location, use Table 4.1 to find u/V∞. Results: location x (m) y (m) η u/V∞ u(m/s) 0 1 2 3 4 0.150 0.151 0.150 0.149 0.150 0.002 0.002 0.003 0.002 0.001 2.581 2.573 3.872 2.59 1.291 0.766 0.765 0.945 0.768 0.422 3.064 3.06 3.78 3.072 1.688 70 • Use (4.46) to determine δ at x = 0.151m and Re x = 37,726 5.2 5 .2 x= 0.151(m ) = 0.004 m = 4 mm δ= Re x 37,726 Thus the insect is within the boundary layer (iv) Checking. Dimensional check: Equations (a) and (d) are dimensionally correct Qualitative check: u at the five locations follow expected behavior (5) Comments. • The insect should move to location 4 • Changes in u with respect to x are minor • Changes in u with respect to y are significant 71 • What is important for the insect is the magnitude of the velocity vector V = (u2 + v2)1/2 and not u. However, since v << u in boundary layer flow, using u as a measure of total velocity is reasonable Example 7.2: Laminar Convection over a Flat Plate • Water • V∞ = 0.25 m/s • T∞ = 35°C • Ts= 85°C • L = 75 cm 72 [a] Find equation for δ t ( x ) [b] Determine h at x = 7.5 cm and 75 cm [c] Determine qT for a plate 50 cm wide [d] Can Pohlhausen's solution be used to q′′ at the trailing end of the plate if its length is doubled? (1) Observations • External forced convection over a flat plate • δ t ( x ) increases with x • Newton’s law of cooling gives q′′and qT • h( x ) decreases with x • Pohlhausen's solution is applies laminar flow and all other assumptions made • Doubling the length doubles the Reynolds number 73 (2) Problem Definition. Determine temperature distribution (3) Solution Plan • Compute the Reynolds and Peclet numbers to establish if this is a laminar boundary layer problem • Use Pohlhausen's solution to determine δ t , h(x), q′′and qT (4) Plan Execution (i) Assumptions. All assumptions leading to Blasius solution: These are: • Newtonian fluid • two-dimensional • negligible changes in kinetic and potential energy • constant properties • boundary layer flow 74 • steady state • laminar flow • no dissipation • no gravity • no energy generation • flat plate • negligible plate thickness • uniform upstream velocity V∞ • uniform upstream temperature T∞ • uniform surface temperature Ts • no radiation 75 (ii) Analysis and Computations • Are BL approximations valid? Calculate the Reynolds and Peclet. Condition: Re x > 100 and Pe = Re x Pr > 100 V∞ x Re x = (a) ν Transition Reynolds number: Re t Re x = 5 × 105 (b) T f = (Ts + T∞ ) / 2 (c) Properties at T f Ts = 85oC T∞ = 35oC T f = (85+ 35)(oC)/2 = 60oC 76 k = 0.6507 W/m-oC Pr = 3.0 ν = 0.4748 × 10−6 m2/s. at x = 7.5 cm Re x and Pe are Re x = V∞ x ν 0.25(m/s )0.075(m ) 4 = = 3.949 × 10 −6 2 0.4748 × 10 (m / s ) Pe = Re x Pr = 3.949 × 104 × 3 = 11.85 × 104 ∴ BL approximations are valid, flow is laminar Pohlhausen's solution is applicable. [a] Determine δ t : At y = δ t , T ≈ T∞ ( T∞ − Ts ) ≈1 θ (ηt ) = (T∞ − Ts ) 77 From Fig. 4.6: Value of ηt at θ (ηt ) = 1and Pr = 3 at is approximately 2.9 ηt ≈ 2.9 = δ t V∞ /ν x or ηt 2.9 2.9 = = x V∞ ν x Re x (d) [b] Heat transfer coefficient: dθ ( 0 ) : dη V∞ dθ ( 0) h( x ) = k ν x dη dθ ( 0 ) = 0.332 Pr 1 / 3 , dη 0.6 < Pr < 10 (4.66) (4.71b) 78 Pr = 3 dθ ( 0 ) 1/ 3 = 0.332 (3) = 0.4788 dη Substituting into (4.66) for x = 0.075 m W h = 825.5 2 o m − C At x = 0.75 m W h = 261 2 o m − C [c] Heat transfer rate: qT = (Ts − T∞ ) A h s (4.70) L = length of plate = 75 cm =0.75 m W = width of plate = 50 cm = 0.5 m 79 k dθ ( 0 ) h =2 Re L L dη (4.67) ReL = 3.949× 105 . Substitute into the above W h = 522.1 2 o m − C Substitute into (4.70) qT = 9789 W [d] Doubling the length of plate: Re2 L = 2 (3.949 × 105) = 7.898 × 105 ∴ Re2 L > Ret Flow is turbulent, Pohlhausen's solution is not applicable 80 (iii) Checking. Dimensional check: Reynolds number is dimensionless and that units of h and are h correct Qualitative check: As x is increased h decreases Quantitative check: Computed values of h are within the range of Table 1.1 (5) Comments • Check Reynolds number before applying Pohlhausen's solution • Velocity boundary layer thickness δ is given by δ 5.2 = x Re x (4.46) Compare (d) with equation (4.46): δt < δ 81 Example 7.3: Scaling Estimate of Heat Transfer Rate Use scaling to determine the total heat transfer rate for conditions described in Example 7.2 (1) Observation •Newton’s law gives heat transfer rate • The heat transfer coefficient can be estimated using scaling (2) Problem Definition. Determine the heat transfer coefficient h (3) Solution Plan. Apply Newton’s law of cooling and use scaling to determine h (4) Plan Execution 82 (i) Assumptions • Newtonian fluid • two-dimensional • negligible changes in kinetic and potential energy • constant properties • boundary layer flow • steady state • no dissipation • no gravity • no energy generation • no radiation (ii) Analysis. Application of Newton’s law of cooling gives qT = (Ts − T∞ ) A h s (4.70) 83 A = surface area = LW, m2 h = average heat transfer coefficient, W/m2-oC L = length of plate = 75 cm =0.75 m qT = total heat transfer rate from plate, W Ts = surface temperature = 85oC T∞ = free stream temperature = 35oC W = width of plate = 50 cm = 0.5 m h by (1.10) ∂ T ( x ,0 ) ∂y h = −k Ts − T∞ (1.10) k = thermal conductivity = 0.6507 W/m-oC 84 Follow analysis of Section 4.41, scale of h for Pr >>1 k 1/3 h ∼ Pr Re x , for Pr >>1 x V∞ x and Pr = 3 Re x = (4.56) ν Set h ∼ h , x = L, A = WL and substitute (4.56) into (4.70) qT ∼ (Ts − T∞ )W k Pr 1/3 (a) Re L (iii) Computations Re L = 3.949 × 105 Substitute into (a) 1/3 qT ∼ (85 − 35)( o C) 0.5(m ) 0.6507( W/m − o C) 3 394900 qT ∼ 14740 W 85 Using Pohlhausen’s solution gives qT = 9789 W (iv) Checking. Dimensional Check:Solution (a) is dimensionally correct (5) Comments. Scaling gives an order of magnitude estimate of the heat transfer coefficient. In this example the error using scaling rate is 50% 86 4.4.3 Laminar Boundary Layer Flow over Semi-infinite Flat Plate: Variable Surface Temperature • Consider uniform flow over plate • Surface temperature varies with x as: Ts ( x ) − T∞ = Cx n (4.72) 87 • C and n, constants • T∞ is free stream temperature • Determine T ( x , y ) , h( x ) , Nu x and qT • Assumptions: summarized in Section 4.3 (i) Velocity Distribution • For constant properties velocity is independent of the temperature distribution • Blasius solution is applicable: u df = V∞ dη (4.42) v 1 ν df − f = η V∞ 2 V∞ x dη (4.43) 88 V∞ η( x , y ) = y νx (4.41) (ii) Governing Equations for Temperature Distribution Based on assumptions OF Section 4.3: ∂T ∂T ∂ 2T u +v =α 2 ∂x ∂y ∂y (4.18) Boundary condition T ( x ,0) = Ts = T∞ + Cx n (4.73a) T ( x , ∞ ) = T∞ (4.73b) T (0, y ) = T∞ (4.73c) 89 (iii) Solution • Solution to (4.18) is by similarity transformation Define :θ Assume T − Ts θ= T∞ − Ts (4.58) θ ( x , y ) = θ (η ) (4.75) Use (4.41)-(4.43), (4.58), (4.72), (4.75), energy (4.18) transforms to (Appendix C) d 2θ df Pr dθ + nPr (1 − θ ) + f (η ) =0 2 dη 2 dη dη B.C. (4.73): θ (∞ ) = 1 θ ( 0) = 0 θ (∞ ) = 1 (4.76) (4.76a) (4.76b) (4.76c) 90 • Note: Two B.C. coalesce into one Heat transfer coefficient and Nusselt number: Use (1.10) ∂ T ( x ,0 ) ∂y h = −k Ts − T∞ (1.10) where ∂T ( x ,0) dT dθ (0) ∂η = ∂y dθ dη ∂ y Use (4.41),(4.58) and (4.72) into the above ∂ T ( x ,0 ) n V∞ dθ ( 0) = −Cx ∂y ν x dη Substitute into (1.10) 91 V∞ dθ (0) h( x ) = k ν x dη (4.78) • Average heat transfer coefficient: Use (2.50) 1 h= L L ∫ h( x )dx (2.50) 0 Substitute (4.78) into (2.50) and integrate k dθ ( 0 ) h =2 Re L L dη (4.79) • Local Nusselt number: (4.78) into (4.54) dθ ( 0 ) Nu x = Re x dη (4.80) • Average Nusselt number: 92 dθ ( 0 ) NuL = 2 Re L dη (4.81) Heat transfer coefficient and Nusselt number dθ (0) depend on surface temperature gradient dη (ii) Results: • Equation (4.76) subject to boundary conditions (4.77) is solved numerically • Solution depends on two parameters: the Prandtl number Pr and the exponent n in (4.72) dθ (0) / dη is presented in Fig. 4.8 for three Prandtl numbers. 93 2.0 30 dθ (0) dη 10 1.0 Pr = 0.7 0 0.5 1.0 n 1.5 dθ (0) for plate with varying surface temperature Fig. 4.8 dη Ts ( x ) − T∞ = C x n 4.4.3 Laminar Boundary Layer Flow over a Wedge: Uniform Surface Temperature 94 • Symmetrical flow over a wedge of angle β π • Uniform surface temperature • Uniform upstream velocity, pressure and temperature • Both pressure and velocity outside the viscous BL vary with distance x along wedge • For assumptions of Section 4.3, the x-momentum eq. is 2 ∂u ∂u 1 dp∞ ∂ u u +v =− +ν 2 ∂x ∂y ρ dx ∂y (4.13) C is a constant and m describes wedge angle: 95 m= β 2− β (4.83) dp∞ • Apply (4.13) at edge of BL to determine : dx • Flow is inviscid • v =ν = 0 • u = V∞ ( x ) 1 dp∞ ∂V∞ − = V∞ ρ dx ∂x Substitute into (4.13) ∂u ∂u ∂V∞ ∂ 2u u +v = V∞ +ν 2 ∂x ∂y ∂x ∂y (4.84) 96 The B.C. are u( x , ∞ ) = V∞ ( x ) = Cx m (4.84a) u( x ,0) = 0 (4.84b) v ( x ,0 ) = 0 (4.84c) (i) Velocity Solution: • By similarity transformation (follow Blasius approach) • Define a similarity variable η : V∞ ( x ) C ( m −1) / 2 =y x η( x , y ) = y νx ν (4.86) • Assume u(x, y) to depend on η : u dF = V∞ ( x ) dη (4.87) 97 Continuity (2.2), (4.86) and (4.87) give v m +1 1 − m dF v = −V∞ ( x ) F− η xV∞ ( x ) 2 1 + m dη ν (4.88) Substitute (4.82) and (4.86)-(4.88) into (4.84) 3 2 2 d F m +1 d F dF F −m +m =0 + 3 2 2 dη dη dη (4.89) This is the transformed momentum equation B. C. (4.85) transform to dF (0) =0 dη F ( 0) = 0 dF (∞ ) =1 dη (4.89a) (4.89b) (4.89c) 98 Note the following regarding (4.89) and (4.90): • x and y do not appear • Momentum eq. (4.89) is 3rd order non-linear • Special case: m = β = 0 represents a flat plate • Setting m = 0 in (4.89) and (4.90) reduces to Blasius problem (4.44) & (4.45), F (η ) = f (η ) • (4.89) is integrated numerically • Solution gives F (η ) and dF / dη . These give u and v (ii) Temperature Solution: Energy equation: 2 ∂θ ∂θ ∂θ u +v =α 2 ∂x ∂y ∂y (4.59) 99 Boundary conditions: θ ( x ,0) = 0 θ ( x ,0 ) = 1 (4.60a) θ ( x ,0 ) = 1 (4.60c) T − Ts θ= T∞ − Ts (4.58) (4.60b) where • Same energy equation and B.C. as the flat plate. • Is temperature distribution the same? • Equation (4.59) is solved by similarity transformation. Assume: θ ( x , y ) = θ (η ) (4.75) where 100 V∞ ( x ) C ( m −1) / 2 =y x η( x , y ) = y νx ν (4.86) Substitute (4.86)-(4.88) and (4.75) into (4.59) and (4.60) 2 d θ Pr dθ ( m + 1)F (η ) =0 + 2 2 dη dη θ ( 0) = 0 θ (∞ ) = 1 θ (∞ ) = 1 (4.91) (4.92a) (4.92b) (4.92c) • Partial differential equations is transformed into ordinary equation • Two governing parameters: Prandtl number Pr and the wedge size m • (491) a linear second order equation requiring two B.C. 101 • F (η ) in (4.91) represents effect of fluid motion • B.C. (4.60b) and (4.60c) coalesce into a single condition • Special case: m = β = 0 represents flat plate. Set m = 0 in (4.91) reduces to Pohlhausen’s problem (4.61) Solution: (Details in Appendix B) • Separate variables in (4.91) • Integrate twice • Applying B.C. (4.92), gives (m + 1) Pr η exp F ( ) d d − η η η ∫η ∫ 0 2 θ (η ) = 1 − ∞ (m + 1) Pr η F (η )dη dη ∫0 exp − ∫ 0 2 ∞ (4.93) 102 dθ (0) Temperature gradient at surface : dη • Differentiate (4.93), evaluate at η = 0 dθ ( 0 ) (m + 1) Pr F (η )dη dη = ∫ exp − ∫ 0 dη 2 0 ∞ η −1 (4.94) • F (η ) is given in the velocity solution • Evaluate integrals in (4.93)&(4.94) numerically dθ (0) • Results for and F ′′( 0) are in Table 4.3 dη 103 dθ ( 0 ) Table 4.3 Surface temperature gradient and dη velocity gradient F ′′(0) for flow over an isothermal wedge m wedge angle . πβ F ′′(0) 0 0 0.111 0.333 1.0 dθ ( 0 ) / dη at five values of Pr 0.7 0.8 1.0 5.0 10.0 0.3206 0.292 0.307 0.332 0.585 0.730 π / 5 (36o) 0.5120 0.331 0.348 0.378 0.669 0.851 π / 2 (90o) 0.7575 0.384 0.403 0.440 0.792 1.013 1.2326 0.496 0.523 0.570 1.043 1.344 π (180o) • Use Table 4.3 to determine h( x ) and Nu x 104 where ∂ T ( x ,0 ) ∂y h = −k Ts − T∞ (1.10) ∂T ( x ,0) dT dθ (0) ∂η = ∂y dθ dη ∂ y Use (4.58),(4.75) and (4.86) into above ∂ T ( x ,0 ) V∞ ( x ) dθ (0) = (T∞ − Ts ) ∂y ν x dη Substitute into (1.10) V∞ ( x ) dθ (0) h( x ) = k ν x dη (4.95) Local Nusselt number: substitute (4.95) into (4.54) 105 dθ ( 0 ) Nu x = Re x dη where Re x = xV∞ ( x ) ν (4.96) (4.97) • Key factor in determining h( x ) and Nu x : dθ (0) Surface temperature gradient is , listed in Table 4.3. dη 106 CHAPTER 5 APPROXIMATE SOLUTIONS: THE INTEGRAL METHOD 5.1 Introduction • Why approximate solution? • When exact solution is: • Not Available • Complex 1 • Requires numerical integration • Implicit • Approximate solution by integral method: • Advantages: simple, can deal with complicating factors • Used in fluid flow, heat transfer, mass transfer 2 5.2 Differential vs. Integral Formulation Differential Formulation Conservati on laws are applied to an infinitesm al element dx × dy • Result: Solutions are exact 3 Integral Formulation Conservation laws are satisfied in an average sense • Result: Solutions are approximate 4 5.3 Integral Method Approximation: Mathematical Simplification • Number of independent variables are reduced • Reduction in order of differential equation 5.4 Procedure (1) Integral formulation of the basic laws • Conservation of mass • Conservation of momentum • Conservation of energy 5 (2) Assumed velocity and temperature profiles • Satisfy boundary conditions • Several possibilities • Examples: Polynomial, linear, exponential • Assumed profile has an unknown parameter or variable (3) Determination of the unknown parameter or variable • Conservation of momentum gives the unknown variable in the assumed velocity 6 • Conservation of energy gives the unknown variable in the assumed temperature 5.5 Accuracy of the Integral Method • Accuracy depends on assumed profiles • Accuracy is not sensitive to form of profile • Optimum profile: unknown 7 5.6 Integral Formulation of the Basic Laws 5.6.1 Conservation of Mass • Boundary layer flow • Porous curved wall • Conservation of mass for element δ × dx : 8 dme mx δ dm x mx + dx dx dmo Fig. 5.3 dm x m x + dmo + dme = m x + dx dx dm x dme = dx − dmo dx (a) 9 dm e = mass from the external flow dm o = mass through porous wall m x = mass from boundary layer rate entering element at x One-dimensional mass flow rate: m = ρVA (b) Apply (b) to porous side, assume that injected is the same as external fluid dmo= ρ vo Pdx (c) 10 P = porosity ρ = density Applying (b) to dy dm x = ρ udy Integrating δ ( x) mx = ∫ ρ udy (d) 0 (c) and (d) into (a) 11 d dme = dx ρ udy dx − ρ v o Pdx δ ( x) ∫0 (5.1) 5.6.2 Conservation of Momentum Apply momentum theorem to the element δ × dx ∑ Fx = M x (out ) − M x (in) (a) ∑ Fx = External x-forces on element 12 M x (in) = x-momentum of the fluid entering M x (out)= x-momentum of the fluid leaving dp ( p + )dδ 2 pδ δ d pδ + ( pδ )dx dx τ o (1 − P )dx Fig. 5.4 Forces 13 V∞ ( x )dme Mx dM x Mx + dx dx Fig. 5.4 x - Momentum Fig. 4 and (a): dp d pδ + p + dδ − pδ − ( pδ )dx − τ o (1 − p )dx = 2 dx dM x M + dx − M x − V∞ ( x )dme x dx 14 p = pressure V∞ = velocity at the edge of the boundary layer τ o = wall stress δ ( x) ∫ ρ u2dy (b) ∂u( x ,0 ) τo = µ ∂y (c) Mx = 0 and 15 (b) and (c) into (a) ∂ u ( x ,0 ) dp ( ) −δ = − µ 1− P ∂y dx d dx δ (x) δ (x) ∫ ∫ ρ u 2 dy − V ∞ ( x ) d 0 dx ρ udy − V ∞ ( x )ρ P v o 0 • x-momentum of dmo ? • Shear force on slanted surface? • (5.2) applies to laminar and turbulent flow 16 • Curved surface: V∞ ( x ) and p( x ) • (5.2) is the integral formulation of conservation of momentum and mass • (5.2) is a first order O.D.E. with x as the independent variable Special Cases: (i) Case 1: Incompressible fluid dp dp ∞ ≈ dx dx (4.12) For boundary layer flow 17 ∂u ∂u 1 dp∞ ∂ 2u =− u +v +ν 2 ρ ∂x ∂x ∂y ∂y Apply (4.5) at y = δ where u = V∞ dp dp∞ dV∞ = − ρ V∞ ( x ) ≈ dx dx dx (5.3) into (5.2), constant (4.5) (5.3) ρ d V∞ ∂ u( x , 0 ) = − ν (1 − P ) δ V∞ ( x ) dx ∂y d dx δ ( x) δ ( x) ∫ ∫ d u dy − V∞ ( x ) dx 0 2 0 (5.4) udy − V∞ ( x ) Pv o 18 (ii) Case 2: Incompressible fluid and impermeable flat plate Flat plate, (5.3) dV ∞ dp dp ∞ =0 = ≈ dx dx dx (d) Impermeable plate v o = 0, P = 0 (e) (d) and (e) into (5.4) ∂u( x ,0 ) d v = V∞ ∂y dx δ (x) ∫0 d udy − dx δ (x) ∫0 u 2dy (5.5) 19 5.6.3 Conservation of Energy Neglect: (1) Changes in kinetic and potential energy (2) Dissipation (3) Axial conduction 20 Conservation of energy element δ t × dx dEe δt dE x Ex + dx dx Ex dx dEc dEo Fig. 5.6 dE x E x + dEc + dEo + dEe = E x + dx dx 21 Rearranging dE x dEc = dx − dEe − dEo dx Fourier’s law ∂T ( x ,0 ) dEc = − k (1 − P ) dx ∂y (b) Energy with mass dm e dEe = c pT∞ dme 22 Use (5.1) for dme d dEe = c pT∞ dx ρ udy dx − c pT∞ ρ v o Pdx δ ( xt ) ∫0 (c) Energy of injected mass dE o = ρ c pTo v o pdx (d) Energy convected with fluid Ex = δ t ( x) ∫0 ρ c p uT dy (e) 23 (b)-(e) into (a) ∂T ( x ,0 ) d − k (1 − P ) = ∂y dx d c pT∞ dx δ t ( x) ∫ ρ c p uTdy − 0 δ t ( x) ∫ (5.6) ρ udy − ρ c p v o P(To − T∞ ) 0 Note (1) (5.6) is integral formulation of conservation energy (2) (5.6) is a first order O.D.E. with x as the independent variable 24 Special Case: Constant properties and impermeable flat plate Simplify (5.6) −α ∂ T ( x ,0 ) d = ∂y dx δ t ( x) ∫ u(T − T∞ )dy (5.7) 0 25 5.7 Integral Solutions 5.7.1 Flow Field Solution: Uniform Flow over a Semi-Infinite Plate • Integral solution to Blasius problem • Integral formulation of momentum (5.5) 26 ∂u( x ,0 ) d = V∞ v ∂y dx δ (x) ∫0 d udy − dx δ (x) ∫0 u2dy (5.5) • Assumed velocity profile u( x , y ) u( x , y ) = N ∑ an ( x ) y n (5.8) n=0 Example, a third degree polynomial u( x , y ) = a0 ( x ) + a1 ( x ) y + a2 ( x ) y 2 + a3 ( x ) y 3 (a) 27 Boundary conditions give a n (1) u( x ,0 ) = 0 (3) ∂u( x , δ ) ≅ 0 ∂y (2) u( x , δ ) ≅ V∞ 2 ∂ u( x ,0 ) (4) =0 2 ∂y Note: (1) B.C. (2) and (3) are approximate. Why? (2) B.C. (4): set y = 0 in the x-component of the Navier equations, (2.10x) (3) 4 B.C. and (a) give: 28 a 0 = a 2 = 0 , a1 = 3 V∞ 1 V∞ , a3 = 2 δ 2δ 3 u 3 y 1 y = − V∞ 2 δ 2 δ 3 (5.9) Assumed velocity is in terms of a single unknown variable δ ( x ) (5.9) into (5.5), evaluate integrals 3 1 39 2 dδ vV∞ = V∞ 2 δ 280 dx (b) 29 (b) is first order O.D.E. in δ ( x ) 140 v δ dδ = dx 13 U ∞ Integrate, use B.C. δ (0) = 0 140 v x ∫0 δ dδ = ∫0 dx 13 U ∞ δ Evaluate integrals δ 280 / 13 4.64 = = x Re x Re x (5.10) 30 (5.10) into (5.9) gives u( x , y ) Friction coefficient C f :Use (4.36) and (4.37a) ∂u µ ( x ,0 ) 3v τo ∂y Cf = = = 2 2 V∞δ ( x ) ρV∞ / 2 ρV∞ / 2 Use (5.10) to eliminate δ ( x ) Cf = 0.646 Re x (5.11) 31 Accuracy: Compare (5.10) and (5.11) with Blasius solution δ 5.2 = , x Re x Blasius solution (4.46) 0.664 , Cf = Re x Blasius solution (4.48) Note: (1) Both solutions have same form (2) Error in δ ( x ) is 10.8% 32 (3) Error in C f is 2.7% (4) Accuracy of C f is more important than δ ( x ) 5.7.2 Temperature Solution and Nusselt Number: Flow over a Semi-Infinite Plate (i) Temperature Distribution • Flat plate • Insulated section x o 33 • Surface at T s • Laminar, steady, two-dimensional, constant properties boundary layer flow • Determine: δ t , h( x ) , Nu( x ) • Must determine: u( x , y ) and T ( x , y ) (2) Integral formulation of conservation of energy ∂T ( x ,0 ) d −α = ∂y dx δ ( x) ∫ ρ c p u(T − T∞ )dy (5.7) 0 34 • Integral Solution to u( x , y ) and δ ( x ) : u 3 y 1 y = − V∞ 2 δ 2 δ 3 δ 280 / 13 4.64 = = x Re x Re x (5.9) (5.10) Assumed temperature T ( x, y ) = N ∑ bn ( x ) y n (5.12) n=0 35 Let T ( x , y ) = b0 ( x ) + b1 ( x ) y + b2 ( x ) y 2 + b3 ( x ) y 3 (a) Boundary conditions give bn ( x ) (1) T ( x ,0 ) = Ts (2) T ( x , δ t ) ≅ T∞ (3) ∂T ( x , δ t ) ≅ 0 ∂y (4) ∂ 2T ( x ,0 ) =0 2 ∂y 36 Note (1) B.C. (2) and (3) are approximate. Why? (2) B.C. (4): set y = 0 in the x-component of the energy equation (2.19) (3) Four B.C. and (a) give: 3 1 b = 0, b0 = Ts , b1 = (T∞ − Ts ) , 2 δt 2 1 1 b3 = − (T∞ − Ts ) 3 2 δt 37 Therefore 3 y 1 y3 T ( x , y ) = Ts + (T∞ − Ts ) − 3 2 δ t 2 δ t (5.13) (5.9) and (5.13) into (5.7) and evaluating the integral 3 T∞ − Ts d = (T∞ − Ts )V∞δ α 2 δt dx 4 3 δ t 2 3 δ t − 20 δ 280 δ (5.14) • (5.14) is simplified for Pr > 1 δt δ < 1 , for Pr > 1 (5.15) 38 Last two term in (5.14): 3 δ t 280 δ δt 3 << δ 20 2 Simplify (5.14) 2 α d δ t 10 = V∞ δ δt dx δ Use (5.10) for (b) δ 280 ν x δ = 13 V ∞ (c) 39 (c) into (b) 3 2 δt δ t d δ t 13 1 + 4 x = δ δ dx δ 14 Pr δt Solve (d) for . Let δ δt r = δ (d) 3 (e) (e) into (d) 4 dr 13 1 r+ x = 3 dx 14 Pr (f) 40 Separate variables and integrate 3 δt − 3 / 4 13 1 r = = C ( x) + 14 Pr δ (g) C = constant. Use boundary condition on δ t δ t ( xo ) = 0 (h) 13 1 3 / 4 C=− xo 14 Pr (i) Apply (h) to (g) 41 (i) into (h) δ t 13 1 xo = 1 − δ 14 Pr x Use (c) to eliminate δ 3 / 4 1 / 3 (5.16) 280 vx 13 V∞ (5.17a) in (5.16) 13 1 x δt = 1 − o 14 Pr x 1/ 3 3 / 4 or x o 1 − = 1/3 1/2 x Pr Re x x δt 4.528 1/ 3 3/ 4 (5.17b) 42 Re x is the local Reynolds Re x = V∞ x (5.18) ν (ii) Nusselt Number Local Nusselt number: hx Nu x = k (j) ∂T ( x ,0) −k ∂y h= Ts − T∞ (k) h is given by 43 Use temperature solution (5.13) in (k) 3k h( x ) = 2δt (5.19) Use (5.17a) to eliminate δ t in (5.19) 3/4 k xo h( x ) = 0.331 1 − x x −1 / 3 Pr 1/3 Re x 1/2 (5.20) 1/2 (5.21) Substitute into (j) xo Nux = 0.331 1 − x 3 / 4 −1 / 3 Pr 1/3 Re x 44 (iii) Special Case: Plate with no Insulated Section set xo = 0 in above solution 1/ 3 δ t 13 1 = δ 14 Pr δt x = 0.975 Pr 1 / 3 4.528 = Pr 1/3 Re x 1/2 (5.22) (5.23) 45 k 1/3 h( x ) = 0.331 Pr Re x 1/2 x (5.24) Nu = 0.331 Pr 1/3 Re x 1/2 (5.25) x Accuracy of integral solution: (1) for Pr = 1, δ t / δ = 1 . Set Pr = 1 in (5.22) δt = 0.975 δ Error is 2.5% (2) Compare with Pohlhausen’s solution. For Pr > 10 Nu x = 0.339 Pr 1 / 3 Re x , for Pr > 10 Error is 2.4% (4.72c) 46 Example 5.1: Laminar Boundary Layer Flow over a Flat Plate: Uniform Surface Temperature Use a linear profiles. Velocity: u = a0 + a1 y (a) Boundary conditions (1) u( x ,0) = 0 , u = V∞ (2) f u( x , δ ) ≈ V∞ y (b) δ 47 Apply integral formulation of momentum, (5.5). Result: δ x = 12 Re x (5.26) Temperature profile: T = b0 + b1 y (c) Boundary conditions (1) T ( x ,0) = Ts , (2) T ( x , δ t ) ≈ T∞ T = Ts + (T∞ − Ts ) y δt (d) 48 Apply integral formulation of energy, (5.7). Result: Nu x = 0.289 Pr 1/3 [ Re x 1 − ( xo / x ) 3/4 ] − 1/3 (5.27) Special case: x o = 0 Nu x = 0.289 Pr 1/3 Re x Comments (i) Linear profiles give less accurate results than polynomials. (ii) More accurate prediction of Nusselt number than viscous boundary layer thickness. 49 5.7.3 Uniform Surface Flux • Flat plate • Insulated section of length x o • Plate is heated with uniform flux q ′s′ • Determine h( x ) and Nux 50 q′′ = h( x ) [Ts ( x ) − T∞ ] (a) s or h( x ) = qs′′ Ts ( x ) − T∞ Nusselt number: q′′ x Nux = k [Ts ( x ) − T∞ ] (b) s Apply conservation of energy to determine Ts ( x ) ∂T ( x ,0 ) d −α = ∂y dx ∫ δt u(T − T∞ )dy (5.7) 0 51 Integral solution to u( x , y ) : u 3 y 1 y = − V∞ 2 δ 2 δ 3 (5.9) Assume temperature profile: T = b0 + b1 y + b2 y 2 + b3 y 3 (c) Boundary conditions: ∂T ( x ,0 ) = q′s′ (1) − k ∂y (2) T ( x , δ t ) ≅ T∞ ∂T ( x , δ t ) (3) ≅0 ∂y 2 ∂ T ( x ,0 ) (4) =0 2 ∂y 52 2 1 y 3 q′s′ T ( x , y ) = T∞ + δ t − y + 2 3δt k 3 (5.29) set y = 0 to obtain Ts ( x ) 2 q′s′ Ts ( x ) = T ( x ,0) = T∞ + δt 3k (5.30) 5.30 into (b) 3 x Nu x = 2 δ t (x) (5.31) 53 Must determine δ t . Substitute (5.9) and (5.29) into (5.7) δt d α = V∞ dx 0 ∫ 3 y 1 y3 2 1 y 3 − δ t − y + dy 3 2 3δt 2 δ 2 δ 3 (d) Evaluating the integrals 3 d 2 1 δ t 1 δ t = δ t − V∞ dx 10 δ 140 δ α (e) For Pr > 1 , δ t / δ < 1 3 1 δt 1 δt << 140 δ 10 δ (f) 54 (f) into (e) d δ t3 10 = V∞ dx δ α Integrate α δ t3 10 x= +C V∞ δ (g) δ t ( xo ) = 0 (h) Boundary condition: Apply (h) to (g) C = 10 α V∞ (i) xo 55 (i) into (g) α δ t = 10 ( x − xo )δ V∞ 1/ 3 (j) Use(5.10) to eliminate δ in (j) α 280 280 / 13 δ t = 10 ( x − xo ) 13 Re x V∞ x 1/ 3 or 3.594 xo 1− = 1/3 x Pr Re x x δt 1/3 (5.32) Surface temperature: (5.32) into (5.30) q′′ x Ts ( x ) = T∞ + 2.396 s 1 − o k x 1/3 x Pr 1/3 Re1/2 x (5.33) 56 Nusselt number: (5.32) into (5.31) x Nu x = 0.417 1 − o x −1/3 Pr 1/3 Re 1/2 x (5.34) Special case: x o = 0 q′s′ x Ts ( x ) = T∞ + 2.396 k Pr 1/3 Re1/2 x (5.35) Does Ts ( x ) increase or decrease with distance x? Nusselt number: Nu x = 0.417 Pr 1/3 Re1/2 x (5.36) Exact solution: Nu x = 0.453 Pr 1/3 Re1/2 x (5.37) 57 Example 5.2: Laminar Boundary Layer Flow over a Flat Plate: Variable Surface Temperature • Specified surface temperature Ts ( x ) = T∞ + C x 58 • Determine the local Nusselt number (1) Observations • Determine u( x , y ) and T ( x , y ) • Variable Ts ( x ) • Constant properties: T ( x , y ) is independent of u( x , y ) (2) Problem Definition. Determine u( x, y) and T ( x , y ) (3) Solution Plan • Start with the definition of Nux • Apply the integral method to determine T ( x , y ) 59 (4) Plan Execution (i) Assumptions (1) Steady state (2) Constant properties (3) Two-dimensional ×105) (4) Laminar flow (Rex < 5× (5) (6) (7) (8) (9) Viscous boundary layer flow (Rex > 100) Thermal boundary layer (Pe > 100) Uniform upstream velocity and temperature Flat plate (9) Negligible changes in kinetic and potential energy 60 (10) Negligible axial conduction (11) Negligible dissipation (12) No buoyancy (b = 0 or g = 0) (ii) Analysis Nu x = hx k (a) (1.10) gives h ∂T ( x ,0) ∂y h= Ts ( x ) − T∞ −k (1.10) To determine T ( x , y ) use (5.7) 61 ∂T ( x ,0 ) d −α = ∂y dx δ t ( x) ∫ u(T − T∞ )dy (5.7) 0 (5.9) gives u(x,y) u 3 y 1 y = − V∞ 2 δ 2 δ 3 (5.9) where 280 / 13 280 xν x= δ = 13 V∞ Re x (5.10) Assume T ( x , y ) = b0 ( x ) + b1 ( x ) y + b2 ( x ) y 2 + b3 ( x ) y 3 (a) 62 Boundary conditions: (1) T ( x ,0 ) = Ts ( x ) (2) T ( x , δ t ) ≅ T∞ (3) ∂T ( x , δ t ) ≅0 ∂y (4) ∂ 2T ( x ,0 ) =0 2 ∂y 3 y 1 y3 − T ( x, y ) = Ts ( x) + [T∞ − Ts ( x)] 3 2 δ t 2 δ t (b) into (1.10) 3k h( x ) = 2 δt (b) (c) 63 (c) into (a) 3 x Nux = 2δt (d) • Use (5.7) to determine δ t • (5.9) and (b) into (5.7), evaluating the integral 3 Ts ( x ) − T∞ = α 2 δt d [Ts ( x ) − T∞ ]V∞δ dx (e) 4 3 δ t 2 3 δt − 20 δ 280 δ 64 For Pr > 1 δt δ (5.15) for Pr > 1 < 1, Thus 4 3 δt 3 δt << 280 δ 20 δ 2 Simplify (e) d α 10 [Ts ( x ) − T∞ ] = V∞ [Ts ( x ) − T∞ ]δ dx δt 2 δt δ (f) However Ts ( x ) − T∞ = C x (g) 65 (5.10) and (g) into (f) d 13 V∞ 2 α 10 [C x ] = V∞ C x δt dx 280 νx δt Simplify 3/2 280 α [ν / V∞ ] x dx = δ t2 dδ t 5 13 ν Boundary condition on δ t (h) : (i) δ t ( 0) = 0 Integrate (h) using (i) 1/3 δ t = [10 280 / 13 ] ( Pr )−1/3 (ν x / V∞ )1/2 (j) (j) into (d) Nu x = 0.417 Pr 1/3 Re1/2 x (5.38) 66 (3) Checking • Dimensional check • Boundary conditions check (4) Comments (i) (5.38) is identical with (5.36) for uniform flux q′s′ x Ts ( x ) = T∞ + 2.396 k Pr 1/3 Re1/2 x (5.35) Rewrite (5.35) Ts ( x ) = T∞ + C x (ii) Use same procedure for other specified Ts ( x ) 67 CHAPTER 6 HEAT TRANSFER IN CHANNEL FLOW 6.1 Introduction • Important factors: (1) Laminar vs. turbulent flow transition Reynolds number Re D t is Re Dt = where uD ν ≈ 2300 (6.1) D = tube diameter u = mean velocity ν = kinematic viscosity 1 (2) Entrance vs. fully developed region Based on velocity and temperature distribution: two regions: (i) Entrance region (ii) Fully developed region (3) Surface boundary conditions Two common thermal boundary conditions: (i) Uniform surface temperature (ii) Uniform surface heat flux (4) Objective Depends on the thermal boundary condition: (i) Uniform surface temperature. Determine: axial variation of (1) Mean fluid temperature (2) Heat transfer coefficient (3) Surface heat flux 2 (ii) Uniform surface flux. Determine axial variation of: (1) Mean fluid temperature (2) Heat transfer coefficient (3) Surface temperature 6.2 Hydrodynamic and Thermal Regions: General Features • Uniform inlet velocity V i and temperature Ti • Developing boundary velocity and thermal boundary layers • Two regions: r (1) Entrance region (2) Fully developed region Vi 6.2.1 Velocity Field (1) Entrance Region (Developing Flow, 0 ≤ x ≤ Lh ) x uc u δ Lh fully developed Fig. 6.1 3 • Hydrodynamic entrance region • Length Lh : hydrodynamic entrance length • Streamlines are not parallel ( v r ≠ 0) • Core velocity uc = uc ( x ) (increasing or decreasing with x?) • Pressure p = p( x ) , ( dp / dx < 0 ) • δ < D/2 r Vi x uc δ Lh (2) Fully Developed Flow Region u fully developed Fig. 6.1 x > Lh : fully developed flow Streamlines are parallel ( v = 0) r For 2 -D, constant ρ : ∂ u / ∂ x = 0 4 6.2.2 Temperature Field • Entrance Region (Developing Temperature, 0 ≤ x ≤ Lt ): r • Thermal entrance region Ts Tc T • Length Lt : Thermal entrance length Vi • Core temperature Tc is uniform (T c = T i ) Ti δt < D / 2 x Ts δt Lt fully developed Fig. 6.2 (2) Fully Developed Temperature Region • x ≥ Lt fully developed temperature • T = T ( r , x ) or ∂ T / ∂ x ≠ 0 • Dimensionless temperature φ is invariant with x ( ∂φ / ∂x = 0 ) 5 6.3 Hydrodynamic and Thermal Entrance Lengths Lh and Lt are determined by: (1) Scale analysis (2) Analytic or numerical methods 6.3.1 Scale Analysis (1) Hydrodynamic Entrance Length Lh • Scaling of external flow: δ 1 ∼ x Re x r (4.16) Vi Apply (4.16) to flow in tube: at x = Lh , δ ∼D D ∼ Lh 1 Re Lh x uc u δ Lh fully developed Fig. 6.1 (a) 6 Express Re L in terms Re D h Re Lh (b) into (a) = u Lh u D Lh L = = Re D h v v D D 1/ 2 Lh / D Re D (2) Thermal Entrance Length Lt ~1 (6.2) Scale for u: u ~ u (all Prandtl numbers) Scale of δ t : For external flow δ t ~ LRe L−1/2 Pr −1/2 (4.24) Apply (4.24) for flow in tube: L = Lt , δ t ∼ D − D ~ L t Ret 1/2 Pr −1/2 7 (a) Express Re L in terms Re D t Re Lt u Lt u D Lt Lt = = Re D = v v D D (b) (b) into (a) 1/2 Lt / D Re D Pr ~1 Lt ~ Pr Lh (6.3) (6.4) 6.3.2 Analytic/Numerical Solutions: Laminar Flow (1) Hydrodynamic Entrance Length Lh Lh = C h Re D De (6.5) 8 De = equivalent diameter 4 Af De = P A f = flow area Table 6.1 Entrance length coefficients and Uniform surface flux Uniform surface temperature 0.056 0.043 0.033 0.090 0.066 0.041 2 0.085 0.057 0.049 4 0.075 0.042 0.054 0.011 0.012 0.008 Geometry a b a Compare with scaling: b 1/ 2 C t [1] Ct Ch P = perimeter C h = coefficient Table 6.1 Lh / D Re D Ch a ~1 (6.2) b Rewrite (6.5) 1/2 Lh / D Re D 1/2 = (C h ) (a) 9 Example: Rectangular channel, a / b = 2, , Table 6.1 gives C h = 0.085 Substitute into (a) 1/ 2 Lh / D Re D 1/ 2 = (0.085 ) = 0.29 (b) (2) Thermal Entrance Length Lt Lt = Ct PrReD De (6.6) C t is given in Table 6.1 Compare with scaling 1/2 Lt / D Re D Pr ~1 (6.3) Rewrite (6.6): 10 1/2 Lt / D Re D Pr = C t1/2 (b) Example: Rectangular channel, a / b = 2, , Table 6.1 gives Ct = 0.049 gives 1/2 Lt / D Re D Pr 1/ 2 = (0.049 ) (c) = 0.22 Turbulent flow: Experimental results: • Lh and Lt are shorter than in laminar flow Rule of thumb : Ln 10 < < 60 D Ln 40 < < 100 D (6.7a) (6.7b) 11 6.4 Channels with Uniform Surface Heat Flux q ′s′ L When surface heat flux is uniform Surface temperature is variable Tmi x Tm ( x ) • Section length L • Inlet temperature: Tmi = Tm ( 0) • Surface flux q ′s′ q′s′ Fig. 6.3 Determine: (1) Total heat transfer (2) Mean temperature variation Tm ( x ) (3) Surface temperature variation Ts ( x ) 12 Total heat: q s = q ′s′ As = q ′s′ P x (6.8) As = surface area P = perimeter Conservation of energy: Assumptions: (1) Steady state (2) No energy generation (3) Negligible changes in kinetic and potential energy (4) No axial conduction q s = q ′s′ P x = mc p [Tm ( x ) − Tmi ] or Tm ( x ) = Tmi m = mass flow rate q ′s′ P + x mc p (6.9) 13 c p = specific heat (6.9) applies to any region and any flow (laminar, turbulent or mixed) Use heat transfer analysis to determine surface temperature Ts ( x ) Newton’s law of cooling q ′s′ = h( x )[Ts ( x ) − Tm ( x )] Solve for Ts ( x ) q ′s′ Ts ( x )= Tm ( x ) + h( x ) Use (6.9) to eliminate Tm ( x ) 14 Ts ( x ) = Tm i Px 1 + q′s′ + c h x ( ) m p (6.10) h(x) is needed in (6.10) to determine Ts ( x ) To determine h(x): (1) Laminar or turbulent flow? (2) Entrance or fully developed region? Example 6.2: Maximum Surface Temperature • Water flows through tube • Mean velocity = 0.2 m/s o • Tmi = 20 C 15 • L Tmo = 80 o C • D = 0.5 cm Tmi • Uniform surface heat flux = 0.6 W/cm2 x q′s′ D Tm ( x ) 0 q′s′ Ts ( x ) • Fully developed flow at outlet • Nusselt number for laminar fully developed flow NuD = hD = 4.364 k (A) Determine the maximum surface temperature (1) Observations • Uniform surface flux • Ts = Ts ( x ) , maximum at the outlet 16 • Laminar or turbulent flow? Check Re D • Is outlet fully developed? Check Lh and • Uniform Nusselt number (h is constant) Lt • Length of tube section is unknown (2) Problem Definition (i) Determine L (ii) Determine T s (L) (3) Solution Plan (i) Apply conservation of energy (ii) Compute Re D (iii) Calculate Lh and Lt (iv) Apply uniform flux analysis ( v ) If applicable use (A) to determine h 17 (4) Plan Execution (i) Assumptions • Steady state • Constant properties • Axisymmetric flow • Uniform surface heat flux • Negligible changes in kinetic and potential energy • Negligible axial conduction • Negligible dissipation (ii) Analysis Conservation of energy: π DLq"s = mc p (Tmo − Tmi ) 18 (a) c p = specific heat, J/kg-oC D = tube diameter = 0.5 cm = 0.005 m L = tube length, m m = mass flow rate, kg/s Tmi = mean temperature at the inlet = 20oC Tmo = mean temperature at the outlet = 80oC q ′s′ = surface heat flux = 0.6 W/cm2 = 6000 W/m2 From (a) Conservation of mass: mc p (Tmo − Tmi ) L= π Dq′′ (b) m = (π / 4) D2 ρ u (c) s where 19 u = mean flow velocity = 0.2 m/s ρ = density, kg/m3 Surface temperature: Apply (6.10) Ts ( x ) = Tm i Px 1 + q′s′ + mc p h( x ) (6.10) h = local heat transfer coefficient, W/m2-oC P = tube perimeter, m Ts ( x ) = local surface temperature, oC x = distance from inlet of heated section, m Perimeter P: P=πD (d) Maximum surface temperature: set x = L in (6.10) 20 Ts ( L) = Tm i PL 1 + q ′s′ + mc p h( L) Determine h(L): Is flow laminar or turbulent? Compute Re D = (e) Re D uD (f) ν Properties Tm Tmi + Tmo Tm = 2 (g) ( 20 + 80)( o C) T = = 50o C 2 For water: c p = 4182 J/kg-oC k = 0.6405 W/m-oC 21 Pr = 3.57 -6 ν = 0.5537× 10 m2/s 3 ρ = 988 kg/m Use (g) Re D = 0.2(m/s)0.005(m) −6 2 0.5537 × 10 (m /s) Compute Lh and = 1806 , laminar flow Lt using (6.5) and (6.6) Lh = C h Re D De Lt = C t PrRe D De C h = 0.056 (Table 6.1) C t = 0.043 (Table 6.1) (6.5) (6.6) 22 Lh = 0.056 × 0.005 (m) × 1806 = 0.506 m Lt = 0.043 × 0.005 (m) × 1806 × 3.57 = 1.386 m Is L smaller or larger than Lh and Lt ? Compute L using (b). Use (c) to compute m m = 988(kg/m3) 0.2(m/s)π (0.005)2(m2)/4 = 0.00388kg/s Substitute into (b) L= 0.00388(kg/s) 4182(J/kg− o C)(80 − 20)( o C) 2 4 2 2 = 10.33 m 0.005(m) 0.6 (W/cm )10 (cm /m ) L is larger than both Lh and Lt . Flow is fully developed at the outlet 23 Equation (A) is applicable NuD = hD = 4.364 k (A) (iii) Computations. Apply (A) 0.6405(W/m − o C) h(L) = 4.364 = 559 W/m2-oC 0.005(m) Use (e) o 2 Ts (L) = 20 C + 6000(W/m ) + o 2 o 0.00388(kg/s)4182(J/kg− C) 559(W/m − C) π 0.005(m)10.43(m) 1 Ts ( L) = 90.7o C (iv) Checking. Dimensional check: Quantitative checks: (1) Alternate approach: apply Newton’s law at outlet 24 q ′s′ = h ( L )[T s ( L ) − Tmo ] (i) solve for T s ( L) T s ( L) = Tmo 2 4 2 2 q ′s′ 0.6(W/cm ) × 10 (cm /m ) + = 80 (oC) + = 90.7oC h 559(W/m 2 − o C) (2) Compare value of h with Table 1.1 Limiting check: For Tmi = Tmo , L = 0. Set Tmi = Tmo in (b) gives L = 0. (3) Comments. • In laminar flow local h depends on local flow condition: entrance vs. fully developed • Check Re D to determine: (i) If flow is laminar or turbulent (ii) Entrance or fully developed 25 6.5 Channels with Uniform Surface Temperature When surface temperature is uniform, surface heat flux is variable • Surface temperature: Ts Ts m • Inlet temperature: Tmi = Tm (0) • Section length: L (2) Total heat q s dx dqs Determine (1) Mean temperature variation Tm ( x ) Tm ( x ) x Tmi dTm Tm + dx dx Tm dx Fig. 6.4 26 (3) Surface flux variation q′s′(x) Analysis Apply conservation of energy to element dx Assumptions (1) Steady state (2) No energy generation (3) Negligible changes in kinetic and potential energy (4) No axial conduction dq s = m c p dTm (a) Newton's law: dq s = h( x )[Ts − Tm ( x )]Pdx 27 Combine (a) and (b) dTm P = h( x )dx Ts − Tm ( x ) m c p (c) Integrate from x = 0 ( Tm = Tm (0) = Tmi ) to x ( Tm = Tm ( x ) ) Tm ( x ) − Ts P ln = − T − T m cp mi s x ∫0 h( x )dx Must determine h(x). Introduce h 1 h= x x ∫0 h( x )dx (6.12) (6.12) into (6.11) 28 Tm ( x ) = Ts + (Tmi Ph − Ts ) exp[− x] mcp (6.13) (6.13) applies to any region and any flow (laminar, turbulent or mixed) To determine h(x): (1) Is flow laminar or turbulent flow? (2) Entrance or fully developed region? Total heat: Apply conservation of energy: q s = m c p [Tm ( x ) − Tmi ] 29 Surface flux: Apply Newton’s law: q ′s′ ( x ) = h( x )[Ts − Tm ( x )] (6.15) Properties: At mean of inlet and outlet temperatures Example 6.3: Required Tube Length • Air flows through tube • Uniform surface temperature, r Ts = 130o C • Mean velocity = 2 m/s, u0 • Tmi = 35o C • D = 1.0 cm Ts Ts D x u L 30 • Nusselt number for laminar fully developed flow hD NuD = = 3.657 k (A) Determine: tube length to raise temperature to Tmo = 105o C (1) Observations • Laminar or turbulent flow? Check Re D • Uniform surface temperature • Uniform Nusselt number (h is constant) for fully developed laminar flow • Length of tube is unknown 31 (2) Problem Definition. Determine tube length needed to raise temperature to specified level (3) Solution Plan. • Use uniform surface temperature analysis • Compute Re D . Laminar or turbulent? (4) Plan Execution (i) Assumptions • Steady state • Fully developed flow • Constant properties 32 • Uniform surface temperature • Negligible changes in kinetic and potential energy • Negligible axial conduction • Negligible dissipation (ii) Analysis Tm ( x ) = Ts + (Tmi − Ts ) exp[− Ph x] mcp (6.13) c p = specific heat, J/kg − o C h = average h, W/m 2 − o C m = flow rate, kg/s P = perimeter, m 33 Tm(x) = mean temperature at x, o C Tmi = mean inlet temperature = 35 o C Ts = surface temperature = 130 o C x = distance from inlet, m Apply (a) at the outlet (x = L), solve for L m cp Ts − Tmi L= ln P h Ts − Tmo (a) Tmo = outlet temperature = 105 o C Properties: at Tm Tm = Tmi + Tmo 2 (b) 34 P=πD (c) D2 m =π ρu 4 (d) D = inside tube diameter = 1 cm = 0.01 m u = mean flow velocity = 2 m/s ρ = density, kg/m3 For fully developed laminar flow hD NuD = = 3.657 k (e) h = heat transfer coefficient, W/m 2 − o C k = thermal conductivity of air, W/m − o C 35 k h = h = 3.657 , for laminar fully developed D Compute: Reynolds number uD Re D = (f) (g) ν Use (b) o ( 35 + 105 )( C) Tm = = 70 o C 2 Properties: c p = 1008.7 J/kg− o C k = 0.02922 W/m − o C Pr = 0.707 ν = 19.9 × 10 − 6 m 2 /s ρ = 11.0287 kg/m 3 36 Use (f) Re D = 2(m/s)0.01(m) = 1005 , flow is laminar −6 2 19.9 × 10 (m /s) (iii) Computations P = π 0.01(m) = 0.03142 m (0.01)2 (m 2 ) m =π 1.0287(kg/m 3 )2(m/s) = 0.0001616 kg/s 4 o 0.02922(W / m − C) = 10.69 W/m 2 − o C h = 3.657 0.01(m) Substitute into (a) L= 0.0001616(kg/s)1008.7(J/kg −o C ) 2 o 0.03142(m)10.69(W/m − C) ln (130 − 35)(o C) o (130 − 105)( C) = 0.65 m 37 (iv) Checking. Dimensional check (i) L = 0 for Tmo = Tmi . Set Tmo = Tmi in (a) gives L = 0 (ii) L = ∞ for Tmo = Ts . Set Tmo = Ts in (a) gives L = ∞ Quantitative checks: (i) Approximate check: (h) Energy added at the surface = Energy gained by air Energy added at surface ≈ hπ DL(Ts − Tm ) (i) Energy gained by air = mc p (Tmo − Tmi ) (j) (j) and (k) into (i), solve for L L= m c p (Tmo − Tmi ) (k) h πD(Ts − Tm ) 38 L= 0.0001616(kg/s)1008.7(J/kg− o C)(105 − 35)( o C) 2 o o 10.69(W/m − C)π (0.01)(m)(130 − 70)( C) = 0.57 m (ii) Value of h is low compared with Table 1.1. Review solution. Deviation from Table 1.1 are expected (5) Comments. This problem is simplified by two conditions: fully developed and laminar flow 39 6.6 Determination of Heat Transfer Coefficient h( x ) and Nusselt Number Nu D r q′s′ Two Methods: ro (1) Scale analysis 0 (2) Analytic or numerical solutions Tm 6.6.1 Scale Analysis Ts Fig. 6.5 Fourier’s law and Newton’s law ∂T ( ro , x ) −k ∂r h= Tm − Ts (6.16) 40 Scales: r ~ δt (a) ∂T ( ro , x ) Tm − T s ~ δt ∂r (b) (a) and (b) into (6.16) k h~ (Tm − Ts ) δt Tm − Ts or h~ k δt (6.17) 41 Nusselt number: hD NuD = k (6.17) into the above NuD ~ D δt (6.18) Entrance region: δ t < D , NuD > 1 Special case: fully developed region δ t ( x) ~ D (6.18) gives NuD ~ 1 (fully developed) (6.19) 42 δ t in the entrance region: For all Pr −1 / 2 −1 / 2 x Pr Re δt ~ x (4.24) (4.24) into (6.18) D 1/ 2 1/ 2 Nu D ~ Pr Re x x (c) Express in terms of Re D ux uD x x Re x = = = Re D ν ν D D (d) (d) into (c) 1/2 D NuD ~ x Pr 1/2Re1/2 x (6.20a) 43 or NuD 1/ 2 PrRe x/D ~1 (6.20b) 44 6.6.2 Basic Considerations for the Analytical Determination of Heat Flux, Heat Transfer Coefficient and Nusselt Number (1) Fourier’s law and Newton’s law ∂T ( x , ro ) ∂r Define dimensionless variables (a) q′s′ = − k T − Ts , x/D θ ≡ ξ= Re D Pr Ti − Ts v ∗x vx vr ∗ = , vr = u u , , r R= ro Re D = uD ν (6.21) 45 (6.21) into (a) k ∂ 0(ξ ,1) q′s′(ξ ) = (Ts − Ti ) ro ∂R (6.22) Newton’s law q"s h(ξ ) = Tm − Ts (6.23) Combine (6.22) and (6.23) k (Ts − Ti ) ∂θ (ξ ,1) k 1 ∂θ (ξ ,1) h(ξ ) = =− ro (Tm − Ts ) ∂R ro θ m (ξ ) ∂R (6.24) Dimensionless mean temperatureθ m : Tm − Ts 0m ≡ Ti − Ts (6.25) 46 Nusselt number: h(ξ ) D h(ξ )2ro Nu(ξ ) = = k k (6.26) (6.24) into (6.26) − 2 ∂0 (ξ ,1) Nu(ξ ) = 0 m (ξ ) ∂R (6.27) Determine: q ′s′ (ξ ), h(ξ ) and: Nu(ξ ) Find θ (ξ , R ) . Apply energy equation (2) The Energy Equation Assumptions • Steady state 47 • Laminar flow • Axisymmetric • Negligible gravity • Negligible dissipation • Negligible changes in kinetic and potential energy • Constant properties 1 ∂ ∂T ∂ T ∂T ∂T ∂ T + vz ρc p v r + = k r + 2 ∂z ∂r ∂θ r ∂r ∂r ∂z 2 (2.24) Replace z by x, express in dimensionless form 4 ∂ ∂0 1 ∂0 ∗ ∂0 ∗ ∂0 vx + 2 Re D Pr v r = R + ∂ξ ∂R R ∂R ∂R ( Re D Pr )2 ∂ξ 2 2 (6.28) 48 Pe = Re D Pr , Peclet number (2.29) • Third term: radial conduction • Fourth term: axial conduction • Neglect axial conduction for: Pe = PrRe D ≥ 100 (6.30) Simplify (6.28) v ∗x ∂θ 4 ∂ ∂θ ∗ ∂θ + 2 Re D Pr v r = R ∂ξ ∂R R ∂R ∂R (6.31) (3) Mean (Bulk) Temperature Tm Need a reference local temperature. Use Tm ( x ) 49 mc pTm = where m= ∫0 ro ∫0 ro ρ c p v xT 2πrdr (a) ρ v x 2πrdr (b) (b) into (a), assume constant properties ro v x T r dr ∫ Tm = 0 r ∫0 v x rdr (6.32a) o In dimensionless form: Tm − Ts θm = = Ti − Ts 1 ∫0 1 v ∗x RdR ∫0 v ∗xθ RdR (6.32b) 50 6.7 Heat Transfer Coefficient in the Fully Developed Temperature Region 6.7.1 Definition of Fully Developed Temperature Profile Fully developed temperature: Ts ( x ) − T ( r , x ) φ= Ts ( x ) − Tm ( x ) Let x / d > 0.05 Re D Pr (6.33) Definition: For fully developed temperature φ is independent of x 51 Therefore φ = φ (r ) (6.34) From (6.34) ∂φ =0 ∂x (6.33) and (6.35): ∂φ ∂ Ts ( x ) − T ( r , x ) =0 = ∂x ∂x Ts ( x ) − Tm ( x ) (6.35) (6.36a) Expand and use (6.33) dTs ∂T dTs dTm − φ (r ) =0 − − dx dx ∂x dx (6.36b) 52 6.7.2 Heat Transfer coefficient and Nusselt number ∂T ( ro , x ) −k ∂r h= Tm − Ts (6.16) Use(6.33) to form ∂T ( ro , x ) / ∂r , substitute into (6.16) do/ (ro ) h = −k dr (6.37) Conclusion: The heat transfer coefficient in the fully developed region is constant regardless of boundary condition 53 Nusselt number: hD dφ ( ro ) NuD = = −D h dr (6.38) Entrance region scaling result: NuD ~ 1 (fully developed) (6.19) Scaling of fully developed region: scale for ∂T ( ro , x ) / ∂r ∂T ( ro , x ) Ts − Tm ~ ∂r D Substitute into (6.16) k h~ D (6.39) 54 (6.39) into (6.38) NuD ~ 1 (fully developed) (6.40) 6.7.3 Fully Developed Region for Tubes at Uniform Surface flux r • Uniform flux • Determine • Ts ( x ) • h Newton’s law: u 0 q′s′ T D x q′s′ Fig. 6.6 q′s′ = h [Ts ( x ) − Tm ( x )] (a) 55 Ts ( x ) and Tm ( x ) are unknown q ′s′ and h are constant (a) gives: [Ts ( x ) − Tm ( x )] = constant Differentiate (b) (b) dT s dTm = dx dx (c) ∂T dT s = ∂x dx (d) (c) into (6.36b) Combine (c) and (d) ∂T dTs dTm (for constant q ′′) s = = ∂x dx dx (6.41) 56 To determine h form (6.16) : Determine: T ( r , r ), Tm ( x ) and Ts ( x ) Conservation of energy for dx dTm ′ ′ qs Pdx + mc pTm = mc p Tm + dx dx Simplify dTm q ′s′ P = dx mc p (6.42) = constant q′s′ (6.42) into (6.41) ∂T dTs dTm q ′s′ P = constant = = = ∂x dx dx mc p (6.43) m dTm Tm + dx dx Tm ( x ) dx Fig. 6.7 57 Conclusion: T ( x , r ), Tm ( x ) and T s ( x ) are linear with x Integrate(6.43) q′s′P Tm ( x ) = x + C1 mc p (e) Tm (0) = Tmi (f) C 1 = constant Boundary condition: Apply (e) to (f) C1 = Tmi (e) becomes Tm ( x ) = Tmi q′s′P + x mc p (6.44) 58 Determine T ( r , x ) and Ts ( x ) Apply energy equation (2.23) in the fully developed region Assumptions • Negligible axial conduction • Negligible dissipation • Fully developed, v r = 0 ρ c pv x ∂T k ∂ ∂T = r ∂x r ∂r ∂r (6.45) r2 v x = 2u 1 − 2 r o (6.46) 59 However m = π ro2 ρ u P = 2π ro equation (g) becomes 4q′s′ r 2 k ∂ ∂T r 1 − 2 = ro ro r ∂r ∂r (6.47) Boundary conditions: ∂ T ( 0, x ) =0 ∂r Integrate (6.47) ∂T ( ro , x ) k = q′s′ ∂r 4 r 2 r 3 ∂T q′s′ − 2 = kr + f (x) ro 2 4ro ∂r (6.48a) (6.48b) (h) 60 f ( x ) = “constant” of integration Boundary condition (6.48a) f ( x) = 0 (h) becomes ∂T 4q′s′ r r 3 = − 2 ∂r kro 2 4ro Integrate 4q′s′ T (r , x ) = kro r 2 r4 − 2 + g( x ) 4 4ro (6.49) g ( x ) = “constant” of integration • Boundary condition (6.48b) is satisfied • Use solution to Tm ( x ) to determine g ( x ) 61 Substitute(6.46) and (6.49) into (6.32a) 7 roq′s′ Tm ( x ) = + g( x ) 24 k (6.50) Two equations for Tm ( x ) : (6.44) and (6.50). Equating g ( x ) = Tmi 7 roq′s′ Pq′s′ − + x 24 k mc p (6.51) (6.51) into (6.49) T ( r , x ) = Tmi 4q′s′ + kro r 2 r 3 7 roq′s′ Pq′s′ − + x (6.52) − 2 mc p 4 16ro 24 k Surface temperature Ts ( x ) : set r = ro in (6.52) 62 Ts ( x ) = Tmi 11 roq′s′ Pq′s′ + x + 24 k mc p (6.53) T ( r , x ), Tm ( x ) and Ts ( x ) are determined (6.44), (6.52) and (6.53) into (6.33) 24 1 φ (r ) = 1 − 11 ro2 2 r 4 24 Pq ′s′ 7 x+ x r − 2 + 11 4ro 11 mc p (6.54) Differentiate(6.54) and use (6.38) 48 NuD = = 4.364 , laminar fully developed 11 (6.55) 63 Comments: • (6.55) applies to: • Laminar flow in tubes • Fully developed velocity and temperature • Uniform surface heat flux • Nusselt number is independent of Reynolds and Prandtl numbers • Scaling result: Nu D ~ 1 (6.40) 64 6.7.4 Fully Developed Region for Tubes at Uniform Surface Temperature • Fully developed • Uniform surface temperature Ts Determine: Nu D and h Assumptions: • Neglect axial conduction • Neglect dissipation • Fully developed: v r = 0 Energy equation (2.24): ρ c pv x ∂ T k ∂ ∂T = r ∂x r ∂ r ∂ r (6.45) 65 Boundary conditions: ∂ T ( 0, x ) =0 ∂r T ( ro , x ) = Ts Axial velocity r2 v x = 2u 1 − 2 ro (6.56a) (6.56b) (6.46) Eliminate ∂T / ∂x in equation (6.45). Use (6.36a) ∂φ ∂ Ts ( x ) − T ( r , x ) =0 = ∂x ∂x Ts ( x ) − Tm ( x ) (6.36a) 66 for Ts ( x ) = Ts, (6.36a) gives ∂T Ts − T ( r , x ) dTm = ∂x Ts − Tm ( x ) dx (6.57) (6.46) and (6.57) into (6.45) r 2 Ts − T ( r , x ) dTm k ∂ ∂T ρ c p u 1 − 2 = r r ∂r ∂ r ro Ts − Tm ( x ) dx (6.58) Result: Solution to (6.58) by infinite power series: NuD = 3.657 (6.59) 67 6.7.5 Nusselt Number for Laminar Fully Developed Velocity and Temperature in Channels of Various Cross Sections • Analytical and numerical solutions • Results for two classes of boundary conditions: (1)Uniform surface flux (2)Uniform surface temperature • Nusselt number is based on the equivalent diameter De = 4Af (6.60) P • Results: Table 6.2 68 69 • Compare with scaling NuD ~ 1 (fully developed) (6.40) Example 6.4: Maximum Surface Temperature in an Air Duct q′s′ • 4 cm × 4 cm square duct • Uniform heat flux = 590 W/m 2 Tmo o • Heating air from 40 C to 120o C u • u = 0.32 m/s Tmi L • No entrance effects (fully developed) 70 Determine: Maximum surface temperature (1) Observations • Uniform surface flux • Variable Surface temperature, Ts ( x ) , maximum at outlet • Compute the Reynolds number • Velocity and temperature are fully developed • The heat transfer coefficient is uniform for fully developed flow • Duct length is unknown • The fluid is air 71 (2) Problem Definition (i) Find the required length (ii) Determine surface temperature at outlet (3) Solution Plan (i) Apply conservation of energy (ii) Compute the Reynolds (iii) Apply constant surface solution (iv) Use Table 6.2 for h (4) Plan Execution (i) Assumptions • Steady state 72 • Constant properties • Uniform surface flux • Negligible changes in kinetic and potential energy • Negligible axial conduction • Negligible dissipation (ii) Analysis Conservation of energy P L q′s′ = m c p (Tmo − Tmi ) (a) c p = specific heat, J/kg − o C L = channel length, m m = mass flow rate, kg/s 73 P = perimeter, m q ′s′ = surface heat flux = 590 W/m 2 Tmi = 40 o C Tmo = 120 o C Solve (a) for L L= mc p (Tmo − Tmi ) (b) P q ′′ Find m and P m = ρ S 2u (c) P = 4S (d) S = duct side = 0.04 m u = mean flow velocity = 0.32 m/s 74 ρ = density, kg/m 3 (c) and (d) into (b) L= ρ S u c p (Tmo − Tmi ) (e) 4 q′′ Surface temperature: Use solution (6.10) Ts ( x ) = Tmi Px 1 + + q′s′ m c h ( x ) & p (f) h( x ) = local heat transfer coefficient, W/m 2 − o C Ts ( x ) = local surface temperature,o C x = distance from inlet, m 75 Maximum surface temperature at x = L Ts ( L) = Tmi 4L 1 + + q′s′ ρ S u c h ( L ) p (g) Determine h(L): Compute the Reynolds number Re De = u De (h) ν De = equivalent diameter, m ν = kinematic viscosity, m 2 /s 2 A S De = 4 = 4 =S P 4S (i) 76 (i) into (h) Re De = uS (j) ν Properties: At Tm Tm = Tmi + Tmo 2 Tm (k) (40 + 120)( o C) = 80 o C = 2 Properties: c p = 1009.5 J/kg − o C k = 0.02991 W/m − o C Pr = 0.706 77 ν = 20.92× 10− 6 m2/s ρ = 0.9996 kg/m3 (j) gives Re De 0.32(m/s)0.04(m) = = 611.9 , −6 2 20.92 × 10 (m /s) laminar flow (6.55) and Table 6.2 Nu De h=h h De = k = 3.608 k h = 3.608 De (l) (m) 78 (iii) Computations. Use (e) 3 o o 0.9996(kg/m ) 0.04(m)0.32(m/s) 1009.5(J/kg- C)(120 − 40)( C) L= = 0.4378 2 (4) 590(W/m ) m Use (m) 0.02991(W/m − o C) h(L) = h = 3.608 = 2.7 W/m 2 − o C 0.04(m) Substitute into (g) Ts ( L) = 40( o C ) + 590( W/m 2 4(0.4378)(m) 1 ) 0.9996(kg/m 3 ) 0.04(m)0.32 (m/s) 1009.5(J/kg − o C) + 2.7(W/m 2 − o C) 79 Ts ( L) = 338.5 oC (iv) Checking. Dimensional check: Quantitative checks: (1) Alternate approach to determining : Newton’s law at outlet q′s′ = h [Ts ( L) − Tmo ] (n) T s ( L) Solve for 2 ′s′ 590(W/m ) q o o T s ( L) = Tmo = 120 ( C) + = 338.5 C = 2 o 2.7(W/m − C) h (2) Compare h with Table 1.1 Limiting check: L =0 for Tmo = Tmi . Set Tmo = Tmi into (e) gives L = 0 80 (5) Comments (i) Maximum surface temperature is determined by the heat transfer coefficient at outlet (ii) Compute the Reynolds number to establish if the flow is laminar or turbulent and if it is developing or fully developed 81 6.8 Thermal Entrance Region: Laminar Flow Through Tubes 6.8.1 Uniform Surface Temperature: Graetz Solution • Laminar flow through tube r Ts • Velocity is fully developed • Temperature is developing u • No axial conduction (Pe > 100) • Uniform surface temperature Ts T Ti 0 x δt Fig.6.8 Velocity: vr = 0 (3.1) 82 1 dp 2 vz = ( r − ro2 ) 4µ d z (3.12) Rewrite (3.1) vz = = 2[1 − R 2 ] u (3.1) and (6.61) into (6.31) v*z 1 1 ∂ ∂θ 2 ∂θ 1− R = R 2 ∂ξ R ∂R ∂R ( ) (6.61) (6.62) Boundary conditions: ∂θ (ξ ,0) =0 ∂R θ (ξ ,1) = 0 θ (0, R ) = 1 83 Solution summary: Assume a product solutions (a) θ (ξ , R ) = X (ξ )R (R) (a) into (6.62), separating variables dX n + 2λ2n X n = 0 dξ (b) d 2Rn 1 dRn 2 2 2 + ( 1 − R ) R λ + n n =0 2 2 R dR dR (c) • λ n = eigenvalues obtained from the boundary conditions • Solution X n (ξ ) to (b) is exponential • Solution Rn ( R ) to (c) is not available in terms of simple tabulated functions 84 Solutions to (b) and (c) into (a) ∞ θ (ξ , R ) = ∑ C nRn ( R ) exp(−2λ2nξ ) (6.64) n=0 C n = constant Surface flux: k ∂0(ξ ,1) q′s′(ξ ) = (Ts − Ti ) ro ∂R (6.22) (6.64) gives dRn (1) ∂θ (ξ ,1) ∞ Cn = exp(−2λ2nξ ) dRn ∂R n=0 ∑ (d) Define C n dR n (1) Gn = − 2 dR (e) 85 (e) into (6.22) ∞ 2k q′s′ (ξ ) = − (Ts − Ti ) Gn exp(−2λ2nξ ) ro n=0 ∑ (6.65) Local Nusselt number: is given by − 2 ∂0 (ξ ,1) Nu(ξ ) = 0 m (ξ ) ∂R (6.27) (d) gives ∂θ (ξ ,1) / ∂R Mean temperature θ m (ξ ): (6.61) and (6.64) into (6.32b), integrate by parts and use(e) ∞ θ m (ξ ) = 8∑ Gn 2 λ n=0 n exp(−2λ2nξ ) (6.66) 86 (d), (e) and (6.66) into (6.27) ∞ ∑ Nu(ξ ) = Gn exp(−2λnξ ) n=0 ∞ 2 2 Gn ∑ λ2 n=0 (6.87) exp(−2λ2nξ ) n Average Nusselt number: For length x h (ξ ) D Nu(ξ ) = k Two methods for determining h (ξ ) : (f) (1) Integrate local h(ξ ) to obtain h (ξ ) (2) Use (6.13) 87 Ph Tm ( x ) = Ts + (Ti − Ts ) exp [− x] mcp (6.13) Solve for h mcp Tm ( x ) − Ts ln h =− Px Ti − Ts (g) (g) into (f), use m = ρ u π D 2 / 4 P = π D and definitions of ξ , Re D and θ m in (6.21) and (6.25) 1 Nu(ξ ) = − lnθ m (ξ ) 4ξ (6.68) • Need λ n and G n to compute q ′s′ (ξ ), θ m (ξ ), Nu (ξ ) and Nu (ξ ) • Table 6.3 gives λ n and G n • (6.67) and (6.68) are plotted in Fig. 6.9 as Nu(ξ ) and Nu88(ξ ) 89 Average Nu Nusselt number Local Nu x/D ReD Pr Local and average Nusselt number for tube at uniform surface temepratu re [4] ξ= Fig. 6.9 90 Comments (1) Nu D and NuD decrease with distance from entrance (2) At any location ξ Nu D > NuD (3) Asymptotic value (at ξ ≈ 0.05 ) for Nu D and NuD is 3.657. Same result of fully develop analysis Nu(∞ ) = 3.657 (6.69) (4) Properties at Tmi + Tmo Tm = 2 (6.70) (5) Solution by trial and error if Tmo is to be determined 91 Example 6.5: Hot Water Heater • Fully developed velocity in tube • Developing temperature • Uniform inlet temperature Ti = 25 o C r • Diameter = 1.5 cm • Length = 80 cm • Flow rate = 0.002 kg/s • Heat water to 75 o C Determine: Surface temperature u Ts Ti 0 x δt (1) Observations • Uniform surface temperature 92 • Compute Reynolds number: Laminar or turbulent flow? • Compute Lh and Lt : Can they be neglected? (2) Problem Definition (i) Determine Ts (ii) Determine h (3) Solution Plan (i) Apply uniform surface temperature results (ii) Compute the Reynolds number: Establish if problem is entrance or fully developed (iii) Use appropriate results for Nusselt number (4) Plan Execution (i) Assumptions • Steady state 93 • Constant properties • Uniform surface temperature • Negligible changes in kinetic and potential energy • Negligible axial conduction • Negligible dissipation (ii) Analysis Uniform surface temperature Tm ( x ) = T s + (Tmi − T s ) exp[− Ph x] mcp h = average heat transfer coefficient, W/m 2 − o C m = flow rate = 0.002 kg/s (6.13) 94 Tmi = mean inlet temperature = 25 o C Tmo = mean outlet temperature = 75 o C Apply (6.13) at outlet (x = L) and solve for Ts Ts = 1 Tmi − Tm ( L) exp( Ph L / mc p ) 1 − exp( Ph L / mc p ) [ Properties: at Tm ] (a) Tm = Tmi + Tmo 2 Perimeter P P=πD D = diameter = 1.5 cm = 0.015 m 95 Determine h : Compute the Reynolds Re D = u= uD ν 4m (e) ρ π D2 Properties: at Tm c p = 4182 J/kg-oC o + ( 20 80 )( C) Tm = = 50 o C 2 k = 0.6405 W/m-oC Pr = 3.57 ν = 0.5537×10-6 m2/s 96 ρ = 988 kg/m3 Use (e) u= 4(0.002)(kg/s) 3 2 2 988(kg/m )π (0.015) (m ) = 0.01146 m/s Use (d) gives Re D = 0.01146(m/s)0.015(m) −6 2 0.5537 × 10 (m /s) = 310.5 , laminar flow Determine Lh and Lt Lh = C h Re D D Lt = C t PrRe D D (6.5) (6.6) 97 C h = 0.056 (Table 6.1) C t = 0.033 (Table 6.1) (6.5) and (6.6) Lh = 0.056 × 0.015 (m) × 310.5 = 0.26 m Lt = 0.033 × 0.015 (m) × 310.5 × 3.57 = 0.55 m • Lh and Lt are not negligible, tube length L = 0.8 m • Use Graetz solution Fig. 6.9 or Table 6.4 Compute ξ x/D ξ= Re D Pr (f) 98 Nusselt number Nu gives h k h = Nu D (g) (iii) Computation. Evaluating ξ at x = L 0.8(m)/).015(m ) = 0.0481 ξ= 310 .5 × 3.57 At ξ = 0.481 Fig. 6.9 gives Nu ≈ 4.6 Substitute into (g) 0.6405(W/m− o C) h= 4.6 = 196.4W/m 2 − o C 0.015(m) 99 Equation (a) gives Ts Compute the exponent of the exponential in (a) Ph L π (0.015)(m)( 196.4(W/m 2 − o C)0.8(m) = = 0.88524 o mc p 0.002(kg/s)4182(J/kg− C) Substitute into (a) Ts = [ ] 1 25( o C) − 75( o C)exp(0.88524) = 110.1o C 1 − exp(0.88524) (iv) Checking. Dimensional check: Limiting checks: (i) For Tmi = T ( L) (no heating) Ts should be equal to Tmi . Set Tmi = T (L) in (a) gives Ts = Tmi 100 (ii) If L = 0, Ts should be infinite. Set in L = 0 (a) gives Ts = ∞ Quantitative checks: (i) Approximate check: Energy added at the surface = Energy gained by water (h) Let Tm = average water temperature in tube Energy added at surface = hπ DL(Ts − Tm ) (i) Energy gained by water = mc p (Tmo − Tmi ) (j) (j) and (k) into (i), solve for Ts 101 Ts = Tm + m c p (Tmo − Tmi ) (k) h π DL (k) gives Ts = 50(o C) + 0.002(kg/s)4182(J/kg−o C)(75 − 25)(o C) 196.4(W/m2 −o C)π (0.0155(m)(0.8)(m) = 106.5o C (ii) Compare computed h with Table 1.1 (5) Comments • Small error is due to reading Fig. 6.9 • Fully developed temperature model: Nu D = 3.657, gives h = 156.3 W/m 2 − o C 102 6.8.2 Uniform Surface Heat Flux • Repeat Graetz entrance problem with uniform surface heat • Fully developed inlet velocity • Laminar flow through tube • Temperature is developing • No axial conduction (Pe > 100) r Energy equation: Same as for Graetz problem u T Ti 0 x q′s′ D δt q′s′ Fig. 6.10 103 1 1 ∂ ∂θ 2 ∂θ 1− R = R 2 ∂ξ R ∂R ∂R ( ) (6.62) Boundary conditions: ∂θ (ξ ,0) )=0 ∂R ∂θ (ξ ,1) q′s′ro = ∂R k (Ti − Ts ) θ ( 0, R ) = 1 (6.71a) (6.71b) (6.71c) Analytic solutions: Based on separation of variables (1) Local Nusselt number 104 hx 11 1 Nu(ξ ) = An exp(−2 β nξ ) = − k 48 2 n =1 ∞ ∑ −1 2 (6.72) 2 β Table 6.6 lists eigenvalues n and constant An (2) Average Nusselt number hx 11 Nu(ξ ) = = − k 48 2 −1 1 1 − exp(−2 β n ξ ) An 2 2 n =1 2β nξ ∞ ∑ (6.73) Limiting case: Fully developed: Set ξ = ∞ (6.72) or (6.73) −1 11 Nu(∞ ) = = 4.364 48 Same as fully developed result (6.55). (6.74) 105 Graphical results: Fig. 6.11 106 Average Nu Nusselt number Local Nu ξ= x/D ReD Pr Fig. 6.11 Local and average Nusselt number for tube at uniform surface heat flux [4] 107 CHAPTER 7 FREE CONVECTION 7.1 Introduction • Applications: Solar collectors Pipes Ducts Electronic packages Walls and windows 7.2 Features and Parameters of Free Convection (1) Driving Force: Natural 1 Requirements: (i) Acceleration field, (ii) Density gradient Temperature gradient → density gradient (2) Governing Parameters: Two: (i) Grashof number GrL GrL = β g(Ts − T∞ )L3 ν 2 (7.1) β = coefficient of thermal expansion (compressibility), a property β= 1 T for ideal gas (2.21) 2 (ii) Prandtl number Pr Pr = c pµ k Rayleigh number Ra L β g(Ts − T∞ ) L3 β g(Ts − T∞ ) L3 Ra L = GrL Pr = Pr = 2 ν να (7.2) (3) Boundary Layer: laminar, turbulent or mixed Criterion: Ra x > 104 (4) Transition: Laminar to Turbulent Flow Criterion for vertical plates: Transition Rayleigh number 3 Rax t ≈ 109 (5) External vs. Enclosure free convection: (i) External: over: Vertical surfaces Inclined surfaces Horizontal cylinders Spheres (ii) Enclosure: in: 4 Rectangular confines Concentric cylinders Concentric spheres (6) Analytic Solution Requires simultaneous integration of continuity, momentum and energy 7.3 Governing Equations Approximations: (1) Density is constant except in gravity forces 5 (2) Boussinesq approximation: relate density change to temperature change (3) Negligible dissipation Assume: Steady state Two-dimensional Laminar Continuity: ∂u ∂v + =0 ∂x ∂y (7.1) x-momentum: 6 ∂u ∂u 1 ∂ ∂ 2u ∂ 2u u +v = β g (T − T∞ ) − ( p − p∞ ) + v ( 2 + 2 ) ∂x ∂y ρ ∞ ∂x ∂x ∂y (7.2) y-momentum: 1 ∂ ∂v ∂v ∂ 2v ∂ 2v u +v =− ( p − p∞ ) + v ( 2 + 2 ) ∂x ∂y ρ ∞ ∂y ∂x ∂y (7.3) Energy: ∂ 2T ∂ 2T ∂T ∂T u +v = α 2 + 2 ∂x ∂y ∂y ∂x (7.4) NOTE: (1) Gravity points in the negative x-direction (2) Flow and temperature fields are coupled 7 7.3.1 Boundary Layer Equations • Velocity and temperature boundary layers • Apply approximation used in forced convection y-component of the Navier-Stokes equations reduces to ∂ ( p − p∞ ) = 0 ∂y (a) External flow: Neglect ambient pressure variation in x ∂ ( p − p∞ ) = 0 ∂x (b) Furthermore, for boundary layer flow 8 ∂ 2u ∂x 2 << ∂ 2u ∂y 2 (c) x-momentum: ∂u ∂u ∂ 2u u +v = + βg (T − T∞ ) + v 2 ∂x ∂y ∂y (7.5) Neglect axial conduction ∂ 2T ∂x 2 << ∂ 2T ∂y 2 (d) Energy: (7.4) becomes ∂T ∂T ∂ 2T u +v =α 2 ∂x ∂y ∂y (7.6) 9 7.4 Laminar Free Convection over a Vertical Plate: Uniform Surface Temperature • Vertical plate • Uniform temperature Ts • Infinite fluid at temperature T∞ Determine: velocity and temperature distribution 7.4.1 Assumptions (1) Steady state (2) Laminar flow (3) Two-dimensional 10 (1) (2) (3) (4) (5) (9) Constant properties Boussinesq approximation Uniform surface temperature Uniform ambient temperature Vertical plate Negligible dissipation 7.4.2 Governing Equations Continuity: ∂u ∂v + =0 ∂x ∂y (7.1) x-momentum: 11 ∂u ∂u ∂ 2u u +v = + βg (T − T ∞ ) + v ∂x ∂y ∂y 2 (7.5) Energy: ∂θ ∂θ ∂ 2θ u +v =α 2 ∂x ∂y ∂y (7.7) where θ is a dimensionless temperature defined as T − T∞ θ= Ts − T∞ (7.8) 7.4.3 Boundary Conditions Velocity: (1) u( x ,0) = 0 (2) v ( x ,0) = 0 12 (3) u( x , ∞ ) = 0 (4) u(0, y ) = 0 Temperature: (5) θ ( x ,0) = 1 (6) θ ( x , ∞ ) = 0 (7) θ ( 0, y ) = 0 7.4.4 Similarity Transformation • Transform three PDE to two ODE • Introduce similarity variable η ( x , y ) y η( x, y) = C x 1/ 4 (7.8) 13 βg (Ts − T∞ ) C= 4v 2 1/ 4 (7.9) (7.9) into (7.8)7 Gr η= x 4 1/ 4 y x (7.10) Local Grashof number: Grx = β g(Ts − T∞ )x 3 ν 2 (7.11) Let 0 ( x , y ) = 0 (η ) (7.12) Stream function ψ satisfies continuity 14 u= ∂ψ ∂y (7.14) Using Blasius solution as a guide, ψ for this problem is 1 4 Grx ψ == 4v ξ (η ) 4 (7.15) ξ (η ) is an unknown function Introduce (7.15) into (7.13) and (7.14) Grx dξ u = 2v x dη (Grx )1 / 4 dξ v = 1/ 4 η − 3 ξ dη x ( 4) v (7.16) (7.17) 15 Combining (7.5), (7.7), (7.8), (7.12), (7.16), (7.17) 3 d ξ dη 2 2 3 + 3ξ d 2θ dη 2 dξ − 2 +θ = 0 2 dη dη d ξ + 3 Prξ dθ =0 dη (7.18) (7.19) NOTE • x and y are eliminated (7.18) and (7.19) • Single independent variable η Transformation of boundary conditions: Velocity: 16 dξ (0) (1) =0 dη (2) ξ (0) = 0 dξ (∞ ) (3) =0 dη (4) dξ (∞ ) =0 dη Temperature: (1) θ ( 0) = 1 (2) θ (∞ ) = 0 (3) θ (∞ ) = 0 17 NOTE: (1) Three PDE are transformed into two ODE (3) Five BC are needed (4) Seven BC are transformed into five (5) One parameter: Prandtl number. 7.4.5 Solution • (7.18) and (7.19) are solved numerically • Solution is presented graphically • Figs. 7.2 gives u(x,y) • Fig. 7.3 gives T(x,y) 18 19 20 7.4.5 Heat Transfer Coefficient and Nusselt Number Start with ∂T ( x ,0) −k ∂y h= Ts − T∞ (7.20) Express in terms of θ and η − k dT dθ (0) ∂η h= Ts − T∞ dθ dη ∂y Use (7.8) and (7.10) − k Gr x h= x 4 1/ 4 dθ ( 0 ) dη (7.21) 21 Define: local Nusselt number: hx Grx Nu x = = − k 4 1/ 4 dθ (0) dη (7.22) Average heat transfer coefficient 1 L h = ∫ h( x )dx L 0 (2.50) (7.21) into (2.50), integrate 4 k GrL h=− 3 L 4 1/ 4 dθ (0) dη (7.23) Average Nusselt number 22 hL 4 k GrL Nu L = =− k 3 L 4 1/ 4 dθ (0) dη Table 7.1 [1,2] (7.24) Pr dθ ( 0 ) dη • • • • • Is key factor in solution Depends on Prandtl number Values are listed in Table 7.1 Obtained from numerical solution d 2ξ (0) dη 2 0.01 0.03 0.09 0.5 0.72 0.733 1.0 1.5 2.0 3.5 5.0 7.0 10 100 1000 _ dθ ( 0 ) dη 0.0806 0.136 0.219 0.442 0.5045 0.508 0.5671 0.6515 0.7165 0.8558 0.954 1.0542 1.1649 2.191 3.9660 d 2ξ ( 0) dη 2 0.9862 0.676 0.6741 0.6421 0.5713 0.4192 0.2517 0.1450 in Table 7.1 gives surface velocity gradient and shearing stress 23 Special Cases Nu x = 0.600 ( PrRa x )1/4 , Nu x = 0.503 ( PrGrx )1/4 , Pr → 0 Pr → ∞ (7.24) (7.25) Example 7.1: Vertical Plate at Uniform Surface Temperature • 8cm × 8cm vertical plate in air at 10 oC • Uniform surface temperature = 70 oC • Determine the following at x = L = 8 cm: (1) u at y = 0.2 cm , (2) T at y = 0.2 cm (3) δ , (4) δ t 24 (5) Nu L , (6) h(L) (7) q ′s′ ( L ) , (8) qT Solution (1) Observations • External free convection • Vertical plate • Uniform surface temperature • Check Rayleigh number for laminar flow • If laminar, Fig. 7.2 for u(x,y) and Fig. 7.3 T(x,y) and δ t • Determine local Nu and h at x = L (2) Problem Definition 25 Determine flow and heat transfer characteristics for free convection over a vertical flat plate at uniform surface temperature. (3) Solution Plan • Laminar flow? Compute Rayleigh number • If laminar, use Figs. 7.2 and 7.3. • Use solution for Nu and h (4) Plan Execution (i) Assumptions (1) Newtonian fluid (2) Steady state (3) Boussinesq approximations (4) Two-dimensional 26 (5) Laminar flow ( Rax < 109 ) (6) Flat plate (7) Uniform surface temperature (8) No dissipation (9) No radiation. (ii) Analysis and Computation Compute the Rayleigh number: β g(Ts − T∞ ) L3 Ra L = να (7.2) g = gravitational acceleration = 9.81 m/s 2 L = plate length = 0.08 m 27 Ra L = Rayleigh number at the trailing end x = L Ts = surface temperature = 70o C T∞ = ambient temperature =10o C α = thermal diffusivity, m 2 /s β = coefficient of thermal expansion = 1 / T f K -1 ν = kinematic viscosity, m 2 /s Properties at T f Ts + T∞ (70 + 10)o C = 40o C Tf = = 2 2 k = thermal conductivity = 0.0271 W/m − o C Pr = 0.71 ν = 16.96 × 10 −6 m 2 /s 28 16.96 × 10 −6 m 2 /s = = 23.89 × 10 −6 m 2 /s α= Pr 0.71 ν β= 1 40o C + 273.13 = 0.0031934 K -1 Substituting into (7.2) Ra L = 0.0031934 ( K −1 )9.81(m/s 2 )(70 − 10)(K)(0.08) 3 (m 3 ) 16.96 × 10 − 6 (m 2 /s)23.89 × 10 − 6 (m 2 /s) = 2.3752 × 10 6 Thus the flow is laminar (1) Axial velocity u: Grx dξ u = 2v x dη (7.10) 29 Fig. 7.2: dξ vs. η dη Grx η= 4 1/ 4 y x (a) Ra L 2.3792 × 106 Grx = GrL = = = 3.351 × Pr 0.71 Use (a), evaluate η at x = 0.08 m and y = 0.002 m 3 .351 × 10 η = 4 6 1/4 0 .0032 ( m ) = 1 .21 0 . 08 ( m ) Fig. 7.2, at η = 1.21 and Pr = 0.71, gives 30 dξ x =u ≈ 0.27 dη 2ν Grx Solve for u u= 2ν GrL 0.27 L = 0.27 2(16.96 × 10 −6 2 6 )(m /s) 3.351 × 10 = 0.2096 m/s 0.08(m) (1) Temperature T: At η = 1.21 and Pr = 0.71, Fig. 7.3 gives T − T∞ θ = ≈ 0.43 Ts − T∞ T ≈ T∞ + 0.43(Ts − T∞ ) = 10(o C) + 0.43(70 − 10)(o C) = 35.8o C (3) Velocity B.L. thickness δ: 31 At y = δ , axial velocity u ≈ 0, Fig. 7.2 gives GrL η( x , δ ) ≈ 5 = 4 Solve for δ 1/ 4 δ L 1/ 4 4 δ = 5(0.08)(m ) 6 3.37321 × 10 = 0.0132 m = 1.32 cm (4) Temperature B.L. thickness δ t : At y = δ t , T ≈ T∞ , θ ≈ 0. Fig. 7.3 gives GrL η( x , δ t ) ≈ 4.5 = 4 1/ 4 δ L 32 Solve for δ t δ t = 4.5(0.08)(m ) 1/4 4 6 3.3511 × 10 = 0.0119 m = 1.19 cm (5) Local Nusselt number: hx Grx Nu x = = − k 4 1/4 dθ ( 0 ) dη (7.22) dθ ( 0 ) Table 7.1 gives at Pr = 0.71 dη dθ ( 0 ) = −0.5018 dη Nusselt Number: Use (7.22), evaluate at x = L = 0.08 m 33 NuL = hL k GrL =− 4 1/ 4 6 1 / 4 3.351 × 10 = 0.5018 dη 4 dθ ( 0 ) = 15.18 (6) Local heat transfer coefficient: at x = L = 0.08 m k 0.0271(W/m− o C) h( L) = NuL = 15.18 = 5.14 W/m 2 − o C L 0.08(m) (7) Heat flux: Newton’s law gives q ′s′ = h (T s − T∞ ) = 5 .14 ( W/m − o C ) ( 70 − 10 )( o C) = 308.4 W/m 2 (8) Total heat transfer: qT = hA(Ts − T∞ ) 34 4 k GrL h=− 3 L 4 4 (0.0271)(W/m − C) 3.351 × 10 o h=− 3 0.08(m) 4 1/4 dθ (0) dη 6 1/4 ( −0.5018 ) = 6.86 W/m 2 − o C qT = 6.86(W/m 2 − o C)0.08(m)0.08(m)(70 − 10)( o C) = 2.63 W (iii) Checking Dimensional check: Units for u, T , δ , δ t , Nu, h, q ′′ and qT are consistent Quantitative check: 35 (i) h is within the range given in Table 1.1 (ii) δ > δ t . This must be the case (5) Comments (i) Magnitudes of u and h are relatively small (ii) h( x ) < h ( x ) 7.5 Laminar Free Convection over a Vertical Plate: Uniform Surface Heat Flux • Vertical Plate • Uniform surface heat flux • Infinite fluid at temperature T∞ • Assumptions: Same as Section 7.4 36 • Governing equations: Same as Section 7.4 • Boundary conditions: Replace uniform surface temperature with uniform surface flux ∂ T ( x ,0 ) −k = q ′s′ ∂y • Surface temperature is variable and unknown: Ts ( x ) • Objective: Determine Ts ( x ) and Nu x • Solution: Similarity transformation (Appendix F) • Results: (1) Surface temperature 37 ν (q ′s′ ) Ts ( x ) − T∞ = − 5 x 4 β gk 2 θ (0) = constant, depends on Pr, 4 1/ 5 θ ( 0) given in Table 7.2 Table 7.2 [4] (2) Nusselt number β gq ′s′ 4 Nu x = − 2 x 5ν k 1/ 5 (7.27) 1 θ ( 0) (7.28) Correlation equation for θ ( 0) [5] 4 + 9 Pr + 10 Pr θ ( 0) = − 2 5 Pr 1/2 Pr θ ( 0) 0.1 1.0 - 2.7507 10 - 0.76746 100 - 0.46566 - 1.3574 1/ 5 (7.29) 38 Example 7.2: Vertical Plate at Uniform Surface Flux • 8cm × 8cm vertical plate in air at 10 oC • Uniform surface flux = 308.4 oC • Determine the following at x = 2, 4, 6 and 8 cm (1) Surface temperature (2) Nusselt number (3) Heat transfer coefficient Solution (1) Observations • External free convection • Vertical plate 39 • Uniform surface heat flux • Check Rayleigh number for laminar flow • If laminar: Equation (7.27) gives Ts ( x ) Equation (7.28) gives Nux Nux gives h(x) (2) Problem Definition Determine Ts ( x ) , in free convection Nux and h(x) for uniformly heated vertical plate (3) Solution Plan • Laminar flow? Compute Rayleigh number 40 • Use (7.27) for Ts ( x ) • Use (7.28) for • Nux Nux gives h(x) (4) Plan Execution (i) Assumptions (10) Newtonian fluid (11) Steady state (12) Boussinesq approximations (13) Two-dimensional 9 (14) Laminar flow ( Ra x < 10 ) (15) Flat plate 41 (16) Uniform surface heat flux (17) No dissipation (18) No radiation (ii) Analysis Rayleigh number: β g(Ts − T∞ ) L3 Ra L = να (7.2) Surface temperature: ν (q ′s′ ) Ts ( x ) − T∞ = − 5 x 4 β gk 2 4 1/ 5 θ ( 0) (7.27) Nusselt number: 42 β gq ′s′ 4 Nu x = − 2 x 5ν k 1/ 5 1 θ ( 0) (7.28) Heat transfer coefficient k h( x ) = Nu x x (a) Determine θ ( 0) : Table 7.2 or equation (7.29) 4 + 9 Pr + 10 Pr θ ( 0) = − 2 5 Pr 1/ 2 1/ 5 (7.29) (iii) Computations Properties at T f 43 Ts + T∞ Tf = 2 (b) where Ts ( L ) + T s ( 0 ) Ts = 2 (c) Ts (L) is unknown. Use iterative procedure: (1) Assume Ts (L) (2) Compute T f (3) Find properties at T f (4) Use (7.27) to calculate Ts (L) (5) Compare with assumed value in step (1) (6) Repeat until (1) and (5) agree 44 o Assume Ts ( L) = 130 C Ts ( L) + Ts (0) (130 + 10)( o C) Ts = = = 70o C 2 2 Ts + T∞ ( 70 + 10)o C Tf = = 40o C = 2 2 o Properties of air at 40 C : k = 0.0271 W/m − o C Pr = 0.71 ν = 16.96 × 10−6 m 2 /s 45 16.96 × 10 −6 m 2 /s α= = = 23.89 × 10 −6 m 2 /s Pr 0.71 ν 1 β= o = 0.0031934 K -1 40 C + 273.13 Substitute into (7.2) 0.0031934 ( K −1 )9.81(m/s 2 )(130 − 10)(K)(0.08) 3 (m 3 ) Ra L = 16.96 × 10 − 6 (m 2 /s)23.89 × 10 − 6 (m 2 /s) = 4.7504 × 10 6 • Flow is laminar Use (7.9) to determine θ (0) 46 4 + 9(0.71) + 10(0.71) θ ( 0) = − 2 5(0.71) 1/ 2 1/ 5 = −1.4928 Use (7.27) to compute Ts (L) o Ts (L) = 10( C) − 1/ 5 6 2 4 2 4 4 8 − (16.96× 10 ) (m /s )(308.4) (W /m ) o 5 (0.1)(m) ( − 1 . 4928 ) = 63 . 6 C 2 4 4 4 4 0.0031934(1/K)9.81(m/s )(0.0271) (W /m −K • Computed Ts (L) is lower than assumed value • Repeat procedure until assume Ts (L) ≈ computed Ts (L) Result: Ts ( L) = 63.2o C 47 Thus, T f = 23.3o C Properties of air 23.3o C k = 0.02601 W/m − o C Pr = 0.7125 25 ν = 15.55 × 10− 6 m 2 /s α = 21.825 × 10− 6 m 2 /s β = 0.003373 K -1 (7.29) gives θ ( 0) θ ( 0) = −1.4913 (7.27) gives Ts ( x ) 48 T s ( L ) = 10 ( o C ) − (15.55 × 10 ) (m /s )(308.4) (W /m ) 5 2 4 4 4 4 0.003373 (1/K)9.81 (m/s )(0.02601) (W /m − K −6 2 4 2 4 4 8 1/5 (x1)(m) ( − 1 .4913 ) (7.28) gives Nu x 0.003373(1/K)9.81(m/s )308.4(W/m ) 4 4 Nux = − (x) (m ) −6 2 o 5(15.55 × 10 )(m /s)0.02601(W/m − C) 2 2 1/ 5 1 − 1.4913 (e) (a) gives h(x) 49 k 0.02601(W/m − o C) h( L) = NuL = NuL L x (m) (f) Use (d)-(f) to tabulate results at x = 0.02, 0.04, 0.06 and 0.08 m x(m) Ts ( x ) (o C) Nux 0.02 0.04 0.06 0.08 50.3 56.3 60.2 63.2 5.88 10.24 14.16 17.83 h( x )( W/m 2 − o C) 7.65 6.66 6.14 5.795 q′s′ ( W/m 2 ) 308.3 308.4 308.2 308.3 (iii) Checking 50 Dimensional check: Units for Ts , Nu and h are consistent. Quantitative check: (i) h is within the range given in Table 1.1 (ii) Compute q ′s′ using Newton’s law gives uniform surface flux (5) Comments (i) Magnitude of h is relatively small (ii) Surface temperature increases with distance along plate 7.6 Inclined Plates Two cases: 51 • • • Hot side is facing downward, Fig. 7.5a Cold side is facing upward, Fig. 7.5b Flow field: Same for both • Gravity component = gcos θ • Solution: Replace g by gcos θ in solutions of Sections 7.4 and 7.5 • Limitations θ ≤ 60o 7.7 Integral Method 52 • Obtain approximate solutions to free convection problems • Example: Vertical plate at uniform surface temperature 7.7.1 Integral Formulation of Conservation of Momentum • Simplifying assumption δ = δt (a) valid for Pr ≈ 1 Apply momentum theorem in x-direction to the element δ × dx 53 ∑ Fx = M x (out ) − M x (in ) ∑ Fx : • • • Mx + Wall stress Pressure Gravity (b) dM x dx dx pδ + d ( pδ )dx dx dy τ odx dx M x dW ρ gdxdy pδ ((pp++dp dp//22))ddδδ Fig. 7.7 dM x dp d pδ + p + dδ − pδ − ( pδ )dx − τ o dx − = M x + dx − M x 2 dx dx (c) Simplify − δ dp − τ o dx − dW = dM x dx dx (d) Wall stress: 54 τo = µ ∂u( x ,0 ) ∂y (e) Weight: • Variable density • Integrate weight of element dx × dy dW = dx δ ∫0 ρ gdy (f) x-momentum: • Constant density δ ( x) Mx = ρ ∫0 u2dy (g) Substitute(e), (f) and (g) into (d) 55 δ δ ∂u( x ,0 ) dp d −µ −δ − ∫ ρgdy = ρ ∫ u2dy ∂y dx 0 dx 0 (h) Combine pressure and gravity terms (B.L. flow) dp dp∞ = −ρ∞ g ≅ dx dx (i) Rewrite δ dp δ = − ρ ∞ gδ = − ∫ ρ ∞ gdy dx 0 (j) (j) into (h) ∂u( x ,0 ) −µ +g ∂y δ ∫0 d ( ρ ∞ − ρ )dy = ρ dx δ ∫0 u 2dy (k) Density change: 56 ρ ∞ − ρ = ρβ (T − T∞ ) (2.28) (2.28) into (k), assume constant ρ β ∂u( x ,0) −ν +βg ∂y δ ∫0 d (T − T∞ )dy = dx δ ∫0 u2 dy (7.30) NOTE: (1) no shearing force on the slanted surface (2) (7.30) applies to laminar and turbulent flow (3) (7.30) is a first order O.D.E. 7.7.2 Integral Formulation of Conservation of Energy Assume: 57 • • • • No changes in kinetic and potential energy Neglect axial conduction Neglect dissipation Properties are constant ∂T ( x ,0 ) d −α = ∂y dx NOTE: δ ( x) ∫0 u(T − T∞ )dy (7.31) Integral formulation of energy is the same for free convection and for forced convection 7.7.3 Integral Solution 58 • Vertical plate • Uniform temperature Ts • Quiescent fluid at uniform temperature T∞ Solution Procedure for Forced Convection: (1) Velocity is assumed in terms of δ ( x ) 59 (1) Momentum gives δ ( x ) (2) Temperature is assumed in terms δ t ( x ) (3) Energy gives δ t ( x ) Solution Procedure for Free Convection: Since we assumed δ = δ t , either momentum or energy gives δ t . To satisfy both, introduce another unknown in assumed velocity 60 Assumed Velocity Profile u( x , y ) = a 0 ( x ) + a 1 ( x ) y + a 2 ( x ) y 2 + a 3 ( x ) y 3 (a) Boundary conditions: (1) u( x ,0) = 0 (2) u( x , δ ) ≅ 0 (3) (4) ∂u( x , δ ) ≅0 ∂y ∂ 2 u( x ,0) ∂y 2 =− βg (Ts − T∞ ) ν • Setting y = 0 in the x-component, (7.2), to obtain condition (4) • 4 boundary conditions give an 61 (a) gives β g(Ts − T∞ ) y y2 δ y 1 − 2 + u= 2 2 δ δ 4ν Rewrite as 2 β g(Ts − T∞ ) 2 y y δ 1 − u= 2 δ δ 4ν (b) Introduce a second unknown in (b). Define β g(Ts − T∞ ) 2 δ uo ( x ) = 2 4ν (c) (b) becomes 62 y y u = uo ( x ) 1 − δ δ 2 (7.32) Assumed Temperature Profile T ( x , y ) = b0 ( x ) + b1 ( x ) y + b2 ( x ) y 2 (d) Boundary Conditions: (1) T ( x ,0) = Ts (2) T ( x , δ ) ≅ T∞ (3) ∂T ( x , δ ) ≅ 0 ∂y ≅ • 3 boundary conditions give bn 63 (d) becomes y T ( x , y ) = T∞ + (Ts − T∞ ) 1 − δ 2 (7.33) Heat Transfer Coefficient and Nusselt Number ∂ T ( x ,0 ) −k ∂y h= Ts − T∞ (7.20) (7.33) into (7.20) 2k h= δ ( x) (7.34) Local Nusselt number: 64 Nu x = hx x =2 k δ ( x) (7.35) Determine δ ( x ) Solution Use momentum: substitute (7.32) and (7.33) into (7.30) −ν uo δ δ + β g (Ts − T∞ ) ∫0 2 y d uo2 1 − δ dy = dx 2 δ δ ∫0 4 y y 1 − dy δ 2 (e) Evaluating the integrals [ ] u 1 d 2 1 uo δ = βg (Ts − T∞ ) δ − v o 105 dx 3 δ (7.36) Use energy: substitute(7.32) and (7.33) into (7.31) 65 d uo 2α (Ts − T∞ ) = (Ts − T∞ ) dx δ δ 1 δ ( x) ∫0 4 y y 1 − dy δ (f) Evaluating the integrals 1 d [uoδ ] = α 1 60 dx δ (7.37) • The two dependent variables are δ ( x ) and uo ( x ) • (7.36) and (7.37) are two simultaneous first order O.D.E. • Assume a solution of the form uo ( x ) = Ax m (7.38) δ ( x ) = Bx n (7.39) • Determine the constants A, B, m and n 66 • Substitute (7.38) and (7.39) into (7.36) and (7.37) 2m + n 2 2m + n−1 1 A A Bx = βg (To − T∞ )Bx n − vx m − n 105 3 B m+n 1 −n m + n − 1 ABx =α x 210 B (7.40) (7.41) To satisfy (7.40) and (7.41) at all values of x , the exponents of x in each term must be identical (7.40) requires 2m + n − 1 = n = m − n (g) Similarly, (7.41) requires that m + n − 1 = −n (h) 67 Solve (g) and (h) for m and n gives 1 1 m = , n= 4 2 (i) Introduce (i) into (7.40) and (7.41) 1 2 1 A A B = βg (To − T∞ )B − v 85 3 B (j) 1 1 AB = α 280 B (k) Solve (j) and (k) for A and B −1 / 2 20 − A = 5.17ν Pr + 21 β g(Ts − T∞ ) ν2 1/ 2 (l) and 68 1/ 4 20 B = 3.93 Pr -1/2 Pr + 21 β g(Ts − T∞ ) ν2 −1 / 4 (m) Substitute (i) and (m) into (7.39) 20 1 = 3.93 + 1 x 21 Pr δ 1/ 4 ( Ra x ) −1 / 4 (7.42) Introduce(7.42) into (7.35) −1 / 4 − 20 1 Nu x = 0.508 + 1 21 Pr ( Ra x )1 / 4 (7.43) 7.7.4 Comparison with Exact Solution for Nusselt Number Exact solution: Gr Nu x = − x 4 1/ 4 dθ (0) dη (7.22) 69 Rewrite above as Grx 4 −1 / 4 −1 / 4 − 20 1 Nu x = 0.508 + 1 21 Pr (4 Pr )1 / 4 (7.45) Rewrite integral solution (7.43) as Grx 4 −1 / 4 Nu x = − dθ (0) dη (7.44) • Compare right hand side of (7.45) with − dθ ( 0) / dη of exact solution (7.44) • Comparison depends on the Prandtl number 70 • Table 7.2 gives results Table 7.3 Limiting Cases Pr (1) Pr → 0 Nu x exact = 0.600 ( PrRa x )1/4 , Pr → 0 (7.25a) Nu x integral = 0.514( PrRa x )1 / 4 , Pr → 0 (7.46a) (2) Pr → ∞ Nu x exact = 0.503 ( Ra x )1/4 , 0.01 0.03 0.09 0.5 0.72 0.733 1.0 1.5 2.0 3.5 5.0 7.0 10 100 1000 _ dθ (0) dη 0.0806 0.136 0.219 0.442 0.5045 0.508 0.5671 0.6515 0.7165 0.8558 0.954 1.0542 1.1649 2.191 3.9660 Pr → ∞ Nu x integral = 0.508( Ra x )1 / 4 , Pr → ∞ 20 1 0.508 + 1 21 Pr −1 / 4 ( 4 Pr )1/4 0.0725 0.1250 0.2133 0.213 0.4627 0.5361 0.5399 0.6078 0.7031 0.7751 0.9253 1.0285 1.1319 1.2488 1.2665 4.0390 (7.25b) (7.46b) 71 NOTE: (1) Error ranges from 1% for Pr → ∞ to 14% for Pr → 0 (2) We assumed δ = δ t ( Pr = 1 ). Solution is reasonable for all Prandtl numbers 72 CHAPTER 8 CONVECTION IN EXTERNAL TURBULENT FLOW 8.1 Introduction • Common physical phenomenon, but complex • Still relies on empirical data and rudimentary conceptual drawings • Tremendous growth in research over last 30 years y V∞ uo u(y) turbulent wake behind body turbulent jet V∞ uo turbulent wake behind smokestack 1 8.1.1 Examples of Turbulent Flows (i) Mixing Processes (ii) Free Shear Flows (iii) Wall-Bounded Flows • Varying shape of instantaneous velocity profile • Instantaneous velocity fluctuation u y u′(y,t) u(y,t) u(y,t) u Instantaneous velocity profile u velocity profiles Instantaneousu(t) velocity fluctuation t fluctuating component 2 Turbulent velocity profile vs. laminar • Time averaged u(y) y δturb turbulent δlam laminar u Turbulent flows can enhance performance • Turbulators • Dimpled golf balls 3 8.1.2 The Reynolds Number and the Onset of Turbulence • Osborne Reynolds (1883) first identifies laminar and turbulent regimes • Reynolds number: Re D = uD ν (8.1) • Internal flow: critical flow number is Rec = uD / ν ≈ 2300 • Flow over semi-infinite flat plate is Rec = V∞ xt / ν ≈ 500, 000 Why the Reynolds number predicts the onset of turbulence • Reynolds number represents the ratio of inertial to viscous forces o Inertial forces accelerate a fluid particle o Viscous forces slow or damp the motion of the particle • At low velocity, viscous forces dominate o Infinitesimal disturbances damped out o Flow remains laminar 4 • At high enough fluid velocity, inertial forces dominate o Viscous forces cannot prevent a wayward particle from motion o Chaotic flow ensues Turbulence near wall • For wall-bounded flows, turbulence initiates near the wall 5 8.1.3 Eddies and Vorticity • An eddy is a particle of vorticity, ω, r ω = ∇ ×V r (8.2) • Eddies typically form in regions of velocity gradient. • Vorticity can be found from Eqn. (8.2) to be ∂v ∂ u ωz = − ∂x ∂y A Common View of Eddy Formation • Eddy begins as a disturbance near the wall • Vortex filament forms • Stretched into horseshoe or hairpin vortex • Lifting phenomenon 6 7 8.1.4 Scales of Turbulence • Largest eddies break up due to inertial forces • Smallest eddies dissipate due to viscous forces • Richardson Energy Cascade (1922) 8 Kolgomorov Microscales (1942) • Attempt to estimate size of smallest eddies Re −3/ 4 v / u Re −1/4 τ / t Re −1/ 2 η/l (8.3a) (8.3b) (8.3c) • Important impacts: o There is a vast range of eddy sizes, velocities, and time scales in a turbulent flow. This could make modeling difficult. o The smallest eddies small, but not infinitesimally small. Viscosity dissipates them into heat before they can become too small. o Scale of the smallest eddies are determined by the scale of the largest eddies through the Reynolds number. Generating smaller eddies is how the viscous dissipation is increased to compensate for the increased production of turbulence. 9 8.1.5 Characteristics of Turbulence • Turbulence is comprised of irregular, chaotic, three-dimensional fluid motion, but containing coherent structures. • Turbulence occurs at high Reynolds numbers, where instabilities give way to chaotic motion. • Turbulence is comprised of many scales of eddies, which dissipate energy and momentum through a series of scale ranges. The largest eddies contain the bulk of the kinetic energy, and break up by inertial forces. The smallest eddies contain the bulk of the vorticity, and dissipate by viscosity into heat. • Turbulent flows are not only dissipative, but also dispersive through the advection mechanism. 8.1.6 Analytical Approaches • Considering small eddies, is continuum hypothesis still valid? o The smallest eddies: approximately 2 × 10−5 m 10 o Mean free path of air at atmospheric pressure is on the order of 10−8 m three orders of magnitude smaller o Continuum hypothesis OK • Are numerical simulations possible? o Direct Numerical Simulation (DNS) a widespread topic of research o However, short time scales and size range of turbulence a problem o Still have to rely on more traditional analytical techniques Two Common Idealizations • Homogeneous Turbulence: Turbulence, whose microscale motion, on average, does not change from location to location and time to time. • Isotropic Turbulence: Turbulence, whose microscale motion, on average, does not change as the coordinate axes are rotated. 11 8.2 Conservation Equations for Turbulent Flow 8.2.1 Reynolds Decomposition • Turbulent flow seems well-behaved on average. • Reynolds Decomposition: Separate velocity, properties into timeaveraged and fluctuating components: g = g + g′ (8.4) • Time-averaged component is determined by: g= 1 τ g ( t )dt ∫ τ (8.5) 0 • Time average of fluctuating component is zero: g′ = 1 τ g ′( t )dt = 0 ∫ τ (8.6) 0 12 Average Identities: • For two variables a = a + a′ and b = b + b′ a =a (a ) 2 = (a ) 2 ab = ab + a ′b′ a+b=a +b ∂a =0 ∂t (8.7a) ab = ab (8.7b) (8.7c) aa ′ = 0 (8.7d) (8.7e) a = ( a ) + ( a′ ) (8.7g) ∂a ∂a = ∂x ∂x (8.7h) (8.7i) ∂a =0 ∂t (8.7j) 2 2 2 (8.7f) 8.2.2 Conservation of Mass 13 • By identities (8.7a) and (8.6): ∂ρ ∂ ( ρ u ) ∂ ( ρ v ) ∂ ( ρ w ) + + =0 + ∂t ∂x ∂y ∂z (2.2a) • Assume incompressible, two-dimensional flow. Substituting the Reynolds-decomposed velocities u = u + u′ and v = v + v ′, ∂ ( u + u′ ) ∂ ( v + v ′ ) + =0 ∂y ∂x (a) ∂u ∂u′ ∂v ∂v ′ + =0 + + ∂x ∂ x ∂y ∂ y (b) • Expanding, • Time-average the equation: ∂ u ∂ u′ ∂ v ∂ v ′ + =0 + + ∂x ∂ x ∂ y ∂y (c) • Then, simplify each term by invoking identity (8.7h): 14 ∂ u ∂ u′ ∂ v ∂ v ′ + =0 + + ∂ x ∂x ∂ y ∂y (d) • By identities (8.7a) and (8.6), ∂ u ∂v =0 + ∂x ∂y (8.8) 8.2.3 Conservation of Momentums • The x and y momentum equations are given by: ∂ 2u ∂ 2u ∂ 2u ∂u ∂u ∂u ∂u ∂p ρ + u + v + w = ρ gx − + µ 2 + 2 + 2 ∂x ∂y ∂z ∂y ∂z ∂x ∂t ∂x (2.10x) ∂ 2v ∂ 2v ∂ 2v ∂v ∂v ∂v ∂v ∂p ρ + u + v + w = ρ gy − + µ 2 + 2 + 2 ∂y ∂z ∂y ∂z ∂x ∂y ∂t ∂x (2.10y) 15 • Simplifying for steady, 2D flow, no body forces: ∂ 2u ∂ 2u ∂u ∂u ∂u ∂p ρ +u +v = − +µ 2 + 2 ∂x ∂y ∂x ∂y ∂t ∂x (8.10x) ∂ 2v ∂ 2v ∂v ∂v ∂v ∂p ρ +u +v = − + µ 2 + 2 ∂y ∂y ∂x ∂y ∂t ∂x (8.10y) • For the x-momentum equation, the terms u(∂u / ∂x ) and v (∂u / ∂y ) can be replaced by the following relations, derived from the product rule of derivation: ∂ u ∂u 2 ∂u u = −u (a) ∂x ∂ x ∂x ∂u ∂ ( uv ) ∂v v = −u ∂y ∂y ∂y (b) • Substitute (a) into the x-momentum equation (8.10x): 2 ∂u ∂u ∂ 2u ∂ 2u ∂u ∂ ( uv ) ∂v ∂p ρ + + −u =− + µ 2 + 2 −u ∂y ∂y ∂x ∂y ∂x ∂x ∂t ∂x { { a b (c) 16 • Note that terms marked and in the above can be combined as: ∂u ∂v −u + = 0 by continuity ∂x ∂y (d) • Thus, the x-momentum equation reduces to: ∂u ∂u 2 ∂ ( uv ) ∂ 2u ∂ 2u ∂p + µ 2 + 2 ρ + + =− ∂x ∂y ∂y ∂t ∂x ∂x (8.11) • Following Reynolds decomposition and averaging, ∂ 2u ∂ 2u ∂u ∂p ∂ ( u′ ) 2 ∂ u′ v ′ ∂u ρu +v + µ 2 + 2 −ρ −ρ (8.12x) =− ∂ x ∂ y ∂ x ∂ x y ∂ x ∂ y ∂ ∂ 2v ∂ 2v ∂v ∂v ∂p ∂ u′v ′ ∂ ( v ′ )2 ρu +v + µ 2 + 2 − ρ −ρ (8.12y) =− ∂y ∂y ∂y ∂x ∂y ∂x ∂x 8.2.4 Conservation of Energy 17 • For incompressible flow, negligible heat generation, constant properties, the energy equation is given by ∂T ∂T ∂T ∂T +u +v +w ρcp ∂x ∂y ∂z ∂t ∂ 2T ∂ 2T ∂ 2T = k 2 + 2 + 2 ∂y ∂z ∂x + µΦ (2.19b) • The energy equation reduces to: ∂T ∂T ∂T ρcp +u +v ∂x ∂y ∂t ∂ 2T ∂ 2T = k 2 + 2 ∂y ∂x (8.13) • Following Reynolds decomposition and time averaging, Eqn. (8.13) becomes: ∂ 2T ∂ 2T ∂T ∂T +v ρcp u = k 2 + 2 ∂y ∂y ∂x ∂x • NOTE TWO NEW TERMS ( ) ( ∂ u′ T ′ ∂ v ′T ′ − ρcp − ρcp ∂x ∂y ) (8.14) 18 8.2.5 Summary of Governing Equations for Turbulent Flow • Continuity: ∂ u ∂v =0 + ∂x ∂y (8.8) • x-momentum: ∂ 2u ∂ 2u ∂u ∂p ∂ ( u′ ) 2 ∂ u′ v ′ ∂u +v + µ 2 + 2 − ρ −ρ ρu (8.12x) =− ∂y ∂x ∂x ∂y ∂y ∂x ∂x • y-momentum: ∂ 2v ∂ 2v ∂v ∂p ∂v +v +µ 2 + 2 ρu =− ∂y ∂y ∂y ∂x ∂x ∂ u′v ′ ∂ ( v ′ )2 −ρ − ρ ∂x ∂y (8.12y) • Energy: ∂ 2T ∂ 2T ∂T ∂T +v ρcp u = k 2 + 2 ∂y ∂y ∂x ∂x ( ) ( ∂ u′ T ′ ∂ v ′T ′ − ρcp − ρcp ∂x ∂y ) (8.14) 19 8.3 Analysis of External Turbulent Flow 8.3.1 Turbulent Boundary Layer Equations (i) Turbulent Momentum Boundary Layer Equation • Consider a flat plate in turbulent flow. • Assume boundary layer is thin: δ 1 L (8.15) • Following the same arguments as for the laminar boundary layer, the following scalar arguments are made: u V∞ (8.16a) x L (8.16b) y δ (8.16c) 20 • It can be shown that the viscous dissipation terms in (8.12x) compare as follows: ∂ 2u ∂x 2 ∂ 2u ∂y 2 (8.17) • Also, the pressure gradient in the y-direction is negligible: ∂p ≈0 ∂y (8.18) • The pressure gradient in the x-direction can be expressed as: ∂p dp dp∞ = = ∂x dx dx (8.19) Simplifying the Fluctuation Terms: • Fluctuation Terms: ∂ ( u′ ) ∂x 2 ∂ u′ v ′ and ∂y • If fluctuation terms are the result of eddies, one could argue that there is no preferred direction to the fluctuations: 21 u′ v′ (8.20) u′v ′ (8.21) or ( u′ ) 2 • Using scale analysis: First Fluctuation Term: ∂ ( u′ ) ∂x Second Fluctuation Term: • Since δ / L 2 ( u′ ) L ∂ u′v ′ ∂y 2 (a) u′v ′ ( u′ ) δ δ 2 (b) 1, we conclude that: ∂ ( u′ ) ∂x 2 ∂ u′v ′ ∂y (8.22) • The x-momentum equation for the turbulent boundary layer reduces to: 22 ∂u dp ∂ 2u ∂ u′v ′ ∂u ρu +v +µ 2 −ρ =− ∂y dx ∂y ∂y ∂x (8.20) (ii) Turbulent Energy Equation • Scaling arguments for the thermal boundary is: x L (8.16b) y δt (8.24) Ts − T∞ (8.25) ∂ 2T ∂y 2 (8.26) ∆T • Then: ∂ 2T ∂x 2 • Fluctuation terms: ρcp ( ∂ u′T ′ ∂x ) and ρ c ∂ ( v′T ′ ) p ∂y • Assuming there is no preferred direction to the fluctuations: u′ v ′ (8.20) 23 or u′T ′ v ′T ′ (8.27) ∂ ( v ′T ′ ) ∂y (8.28) • We can then show that: ∂ ( u′T ′ ) ∂x • The energy equation then reduces to: ( ∂ v ′T ′ ∂T ∂ 2T ∂T ρcp u +v = k 2 − ρcp ∂y ∂y ∂y ∂x ) (8.29) 8.3.2 Reynolds Stress and Heat Flux • Can write the x-momentum and energy boundary layer equations as: ∂u dp ∂ ∂u ∂u ′ ′ ρu +v + µ − ρu v =− ∂y dx ∂y ∂y ∂x (8.30) ∂T ∂T ∂ ∂T ρcp u +v − ρ c p v ′T ′ = k ∂ y ∂ y ∂y ∂x (8.31) 24 • Fluctuating term in (8.30) “looks” like a shear stress • Fluctuating term in (8.31) “looks” like a heat flux • Consider a particle “fluctuation” imposed on some average velocity profile • ρ u′v ′ is called the turbulent shear stress or the Reynolds stress •ρ c p v ′T ′is called the turbulent heat flux or the Reynolds heat flux 8.3.3 The Closure Problem of Turbulence • Turbulent boundary layer equations: • Continuity: ∂ u ∂v =0 + ∂x ∂y (8.8) 25 ∂u dp ∂ ∂u ∂u ′ ′ • x-momentum: ρ u + µ − ρu v +v =− ∂y dx ∂y ∂y ∂x • Energy: ∂T ∂T ∂ ∂T ′ ′ +v − ρcp v T ρcp u = k ∂ y ∂y ∂y ∂x (8.30) (8.31) • Boundary conditions: u ( x , 0) = 0 v ( x , 0) = 0 u ( x , ∞ ) = V∞ u (0, y ) = V∞ T ( x , 0) = Ts T ( x , ∞ ) = T∞ T (0, y ) = T∞ (8.31a) (8.31b) (8.31c) (8.31d) (8.31e) (8.31f) (8.31g) • Also have, outside the boundary layer: dp dp∞ = dx dx dV∞ 1 dp∞ V∞ =− dx ρ dx (8.32) (8.33) 26 • Leaves us with three equations (8.8), (8.30) and (8.31), but five unknowns: u , v , T , u′v ′ and v ′T ′ • This is the closure problem of turbulence. 8.3.4 Eddy Diffusivity • Customary to model the Reynolds stress as − ρ u′v ′ = ρε M ∂u ∂y (8.34) • ε M is called the momentum eddy diffusivity. ρε M is often referred to as eddy viscosity. • Similarly, we can model the Reynolds heat flux as − ρ c p v ′T ′ = ρ c pε H ∂T ∂y (8.35) • ε H is called the thermal eddy diffusivity. ρ c pε H is often referred to as eddy conductivity. • We can then write the boundary layer momentum and energy equations as 27 ∂u ∂u ∂ ∂u u +v = (ν + ε M ) ∂x ∂y ∂ y ∂y (8.38) ∂T ∂ ∂T ∂T u +v = (α + ε H ) ∂x ∂y ∂y ∂y (8.39) • The terms in brackets represent the apparent shear stress and apparent heat flux, respectively: τ app ∂u = (ν + ε M ) ∂y ρ − ′′ qapp ρcp = (α + ε H ) ∂T ∂y (8.40) (8.41) 8.4 Momentum Transfer in External Turbulent Flow 8.4.1 Modeling Eddy Diffusivity: Prandtl’s Mixing Length Theory • Simplest model by Boussinesq: constant ε M o does not allow u′v ′ to approach zero at the wall 28 • Prandtl (1925): used analogy to kinetic theory of gases • Define the mixing length l as the distance the particle travels towards the wall as the result of a fluctuation. • The velocity fluctuation u′ that results can be approximated from a Taylor series as ∂u dy ∂y − uinitial u′ ≈ uinitial + (a) u′ = u final (a) • Thus, u′ ∂u l ∂y (b)29 • If we assume, as we have before, that fluctuations have no preferred direction, then u′ v ′, and so v′ ∂u l ∂y (c) • One could argue, then, that the turbulent stress term − u′v ′ is of the following scale: 2 − u′v ′ ( u′ ) ( v ′ ) ∂u l2 ∂ y (d) • Finally, we can solve Equation (8.34), for the eddy viscosity: εM − u′ v ′ = ∂u / ∂y l2 ∂u ∂y (8.42) • Prandtl proposed the following model for the mixing length, l =κy (8.43) • Leading to Prandtl’s mixing-length model: εM ∂u =κ y ∂y 2 2 (8.44) 30 8.4.2 Universal Turbulent Velocity Profile • One way to solve momentum is to assume a velocity profile, then use approximate methods to solve integral momentum (like in Chap. 5) (i) Large-Scale Velocity Distribution: “Velocity Defect Law” • First Step: normalize variables: u / V∞ vs. y / δ • Doesn’t collapse curves with varying friction Velocity Defect Law • Introduce coefficient of friction: τo Cf = ( 1 / 2 ) ρV∞ 2 (8.45) • Second, define a friction velocity as: u* ≡ τ o / ρ (8.46) u* = V∞ C f / 2 (8.47) 31 • Define velocity defect: u − V∞ u* (8.48) • This works, but doesn’t provide enough detail near the wall. (ii) Wall Coordinates • Dimensional analysis suggests the following wall coordinates: u u ≡ * u + (8.49) (iii) Near-Wall Profile: Couette Flow Assumption • Very close to the wall, scaling analysis suggests: ∂ ∂u (ν + ε M ) 0 Near the Wall: ∂y ∂y τ app ∂u = (ν + ε M ) constant ∂y ρ (8.50) (8.51) 32 • This result is similar to Couette flow: Couette Flow Assumption • Resulting curve: 33 • What do we do with this? We can use (8.51) to develop an expression for the velocity profile. • First, we need to express (8.51) in terms of the wall coordinates u + + and y . Substituting their definitions, it can be shown that: ε M ∂u + 1 + ν ∂y + = 1 (8.52) • And after rearranging and integrating, + y u+ = dy + ∫ (1 + ε 0 M (8.53) /ν ) (iv) Viscous Sublayer • Very close to the wall, viscous forces dominate, ν εM • Couette Flow Assumption (8.52) reduces to: ∂u + =1 + ∂y • Integrating, with boundary condition u + = 0 at y + = 0 u + = y + , (0 ≤ y + ≤ 7) (8.54) 34 • This relation compares well to experimental data from y + ≈ 0 to 7 which we call the viscous sublayer. (v) Fully Turbulent Region: “Law of the Wall” • Further away from the wall, turbulent fluctuations dominate, ε M • Couette Flow Assumption (8.52) becomes ε M ∂u + =1 + ν ∂y ν (8.55) • Substitute Prandtl’s mixing length, and wall coordinates: ε M = κ 2 ( y+ ) 2 • Substitute into Equation (8.55), κ 2 (y ) + 2 ∂u + ∂y + ∂u + ν + ∂y (8.56) 2 =1 • Solve for the velocity gradient, ∂u + 1 = ∂y + κ y + (8.57) 35 • Finally, integrate the above to obtain u+ = 1 κ ln y + + B (8.58) • This is sometimes referred to as the Law of the Wall. • The constant κ is called von Karman’s constant, and experimental measurements show that κ ≈ 0.41. • The constant of integration B can be estimated by noting that the viscous sublayer and the Law of the Wall region appear to intersect at + + roughly y = u ≈ 10.8 . Using this as a boundary condition, the integration constant is found to be β ≈ 5.0. • Thus, an approximation for the Law of the Wall region is: u + = 2.44 ln y + + 5.0 (50 < y + < 1500) (8.59) (vi) Other Models • van Driest’s continuous law of the wall o van Driest proposed a mixing length model of this form: l = κ y (1 − e− y/ A ) (8.60) o van Driest used this equation with (8.42) and (8.51) to obtain: 36 τ app 2 ∂u 2 2 − y/ A = ν + κ y ( 1 − e ) ∂y ρ (8.61) • Transforming (8.61) into wall coordinates, and solving for ∂y + / ∂u + one can obtain: ∂u + = + ∂y 2 2 1+ 1+κ y +2 (1 − e − y + / A+ ) 2 (8.62) • Spalding’s Law: y + = u + + e − κβ 2 3 + + + κ u κ u ( ) ( ) eκ u − 1 − κ u+ − − 2 6 (8.63) o Works for flat plate and pipe flow • Reichardt’s Law, applied frequently to pipe flow: y + −0.33 y + − y+ / X u = ln ( 1 + κ y ) + C 1 − e e − κ X + 1 + (8.64) (vii) Effect of Pressure Gradient 37 • In the presence of an adverse pressure gradient, the velocity profile + beyond y ≈ 350 deviates from the Law of the Wall model. + • The deviation is referred to as a “wake,” and the region y > 350 is commonly referred to as the wake region, where the velocity profile deviates even from the overlap region. • Law of the Wall-type models developed earlier model flat plate flow reasonably well in the presence of zero pressure gradient. • A favorable pressure gradient is approximately what we encounter in pipe flow, which helps explain why the models developed here apply as well to pipe flow. 38 8.4.3 Approximate Solution for Momentum Transfer: Momentum Integral Method (i) Prandtl - von Karman Model • Consider a flat, impermeable plate exposed to incompressible, zero-pressure-gradient flow • The integral momentum equation reduces to equation (5.5), ν ∂u ( x , 0) d = V∞ ∂y dx δ ( x) ∫ 0 udy − d dx δ (x) ∫ u 2 dy (5.5) 0 • Applies to turbulent flows as well – without modification – if we look at the behavior of the flow on average, and we interpret the flow properties as time-averaged values. Estimate of Velocity Profile • The integral method requires an estimate for the velocity profile in the boundary layer. • Prandtl and von Kármán both used a crude but simple model for the velocity profile using prior knowledge about pipe flow. 39 • Using the Blasius model for the shear at the wall of a circular pipe, Prandtl [18] and von Kármán [16] each showed that the velocity profile in the pipe could be modeled as y u = uCL ro 1/ 7 • This is the well-known 1/7th Law velocity profile, discussed further in Chapter 9. • Why base a velocity profile for flat plate on pipe flow? The velocity data for pipe flow and flat plate flow (at zero or favorable pressure gradient) have essentially the same shape, so the use of this model to describe flow over a flat plate is not unreasonable. • To apply the 1/7th law to flat plate, we approximate ro as the edge of the boundary layer δ , and approximate uCL as V∞ . Then, u y = V∞ δ 1/ 7 (8.65) Model for Wall Shear • LHS of Integral Momentum is an expression for wall shear; uses assumed velocity profile. 40 • Problem: our assumed profile goes to infinity as y approaches zero. • To avoid this dilemma, Prandtl and von Kármán again looked to pipe flow knowledge • They adapted the Blasius correlation for pipe flow friction factor to find an expression for the wall shear on a flat plate • Recasting the Blasius correlation terms of the wall shear and the tube radius, they obtained τo V∞δ 0.02333 = = ν 2 ρV∞ 2 Cf −1/ 4 (8.67) • This is used in the LHS of the momentum integral relation. Example 8.2: Integral Solution for Turbulent Boundary Layer Flow over a Flat Plate Consider turbulent flow over a flat plate, depicted in Fig. 8.8. Using the 1/7th law velocity profile (8.65) and the expression for friction factor (8.67), obtain expressions for the boundary layer thickness and friction factor along the plate. 41 (1) Observations. The solution parallels that of Chapter 5 for laminar flow over a flat plate. (2) Problem Definition. Determine expressions for the boundary layer thickness and friction factor as a function of x. (3) Solution Plan. Start with the integral Energy Equation (5.5), substitute the power law velocity profile (8.65) and friction factor (8.67), and solve. (4) Plan Execution. (i) Assumptions. (1) Boundary layer simplifications hold, (2) constant properties, (3) incompressible flow, (4) impermeable flat plate. (ii) Analysis. • Substitute 1/7th power law velocity profile into the Mom. Int. Equation: δ (x) 1/ 7 δ ( x) d y 2 y ∫0 V∞ δ dy − dx ∫0 V∞ δ • Dividing the expression by V∞ 2 , and collecting terms, δ (x) y 1/ 7 y 2/7 τo d = − dy 2 ∫ dx 0 δ ρV∞ δ τo d = V∞ ρ dx 2/ 7 dy (a) (b) 42 • After integrating, τo 7 dδ = ρV∞ 2 72 dx (8.68) • Now substituting (a) into the wall shear expression (8.67), V∞δ 0.02333 ν −1/4 7 dδ = 72 dx (c) • Then, separating variables and integrating, 4 5/ 4 δ 45 72 V∞ = 0.02333 7 ν −1/4 x+C (8.69) • To complete the solution, a boundary condition is needed. • Can assume that δ ( x ) is zero at x = 0, which ignores the initial laminar boundary layer region • However crude the assumption, we find that the results of this analysis compare well to experimental data. 43 • With the boundary condition established, the integration constant C equals zero. Then solving (8.69) for δ ( x ) , V∞ x δ ( x ) = 0.3816 ν δ 0.3816 = x Re x 1/5 or −1/5 (d) x (8.70) • Finally, solve for the friction factor. Substituting (8.70) into (8.67), V∞ x 0.3816V∞ Cf ν = 0.02333 2 ν Which reduces to Cf 0.02968 = Re x 1/ 5 2 −1/ 5 x −1/ 4 (e) (8.71) (5) Checking. Equations (8.70) and (8.71) are both dimensionless, as expected. 44 (6) Comments. Note that, according to this model, the turbulent boundary layer δ/x varies as Re x −1/ 5, as does the friction factor C f . This −1/ 2 is contrast to laminar flow, in which δ/x and C f vary as Re x . (ii) Newer Models • One limitation of the Prandtl-von Kármán model is that the approximation for the wall shear, Eqn. (8.66), is based on limited experimental data, and considered to be of limited applicability even for pipe flow. White’s Model • White [14] uses the Law of the Wall velocity profile (8.59) to model the wall shear. • First, substituting the definitions of u + and y + , as well as u* , into the Law of the Wall expression (8.59), u V∞ yV 2 = 2.44 ln ∞ ν Cf Cf 2 −1/ 4 + 5.0 • In theory, any y value within the wall law layer would satisfy this expression, but a useful value to choose is the edge of the boundary layer, where u ( y = δ ) = V∞ . Then, the above can be expressed as 45 Cf + 5.0 = 2.44 ln Reδ 2 Cf / 2 1 (8.72) • Still a difficult relation to use, but a simpler curve fit over a range of 4 7 values from Reδ ≈ 10 to 10 gives (8.73) C f ≈ 0.02 Reδ −1/ 6 δ • We can now use this expression to estimate the wall shear in the integral method. • For the velocity profile, the 1/7th power law is still used. • It can be shown that the solution to the momentum integral equation in this case becomes δ 0.16 (8.74) = 1/7 x Reδ and C f 0.0135 (8.75) = 2 Reδ 1/ 7 • Equations (8.74) and (8.75) replace the less accurate Prandtl-von Kármán correlations, and White recommends these expressions for general use. 46 Kestin and Persen’s Model • Perhaps a more accurate correlation would result if we use one of the more advanced velocity profiles to estimate the wall shear, as well as to replace the crude 1/7th power law profile. • Kestin and Persen used Spalding’s law of the wall for the velocity profile and shear stress. • The resulting model is extremely accurate, but cumbersome. White [20] modified the result to obtain the simpler relation 0.455 Cf = 2 ln ( 0.06 Re x ) (8.76) • White reports that this expression is accurate to within 1% of Kestin and Persen’s model. (iii) Total Drag • The total drag is found by integrating the wall shear along the entire plate. Assuming the presence of an initial laminar flow region, xcrit FD = ∫ (τ ) o lam 0 L wdx + ∫ (τ ) o turb wdx (8.76) xcrit 47 1 1 2 • Dividing by ρV∞ A = ρV∞ 2 wL , the drag coefficient C D is: 2 2 1 CD = L xcrit ∫ 0 C f , lam dx + ∫ C f ,turb dx xcrit L (8.78) • Substituting Eqn. (4.48) for laminar flow and using White’s model (8.75) for turbulent flow, we obtain with some manipulation, CD = 0.0315 1477 − 1/ 7 Re L Re L (8.79) • Assume xcrit = 5 × 10 5 8.4.4 Effect of Surface Roughness on Friction Factor • The interaction between the already complex turbulent flow and the complex, random geometric features of a rough wall is the subject of advanced study and numerical modeling. • However, with crude modeling and some experimental study we can gain at least some physical insight. • Define k as the average height of roughness elements on the surface. In wall coordinates: + * k = ku / ν 48 • Experiments show that for small values of k + (less than approximately 5), the velocity profile and friction factor are unaffected by roughness • For k + > 10 or so, however, the roughness extends beyond the viscous sublayer, and the viscous sublayer begins to disappear, likely due to the enhanced mixing in the roughness provided. • Beyond k + > 70 viscous effects are virtually eliminated, and the flow is referred to as fully rough. Beyond this value of roughness, the shape of the velocity profile changes very little. Consequently, we might expect that once the surface is fully rough, increasing the roughness would not change the friction factor. 49 8.5 Energy Transfer in External Turbulent Flow • Not surprisingly, energy transfer is also greatly complicated under turbulent flow. • We found in Chapter 2 that the heat transfer for flow over a geometrically similar body like a flat plate (neglecting both buoyancy and viscous dissipation) could be correlated through dimensionless analysis by Nux = f ( x * , Re , Pr ) (2.52) • Turbulence introduces two new variables into the analysis: the momentum and thermal eddy diffusivities, ε M and ε H . • One way to deal with these new terms is to introduce a new dimensionless parameter: Turbulent Prandtl Number εM Prt = εH Approaches to Analyzing Turbulent Heat Transfer • Find a mathematical analogy between heat and mass transfer • Develop a universal temperature profile, similar to how we developed a universal velocity profile. (8.81) 50 o Then attempt to obtain an approximate solution for heat transfer using the integral method • The universal temperature profile may also lend itself to a simple algebraic method for evaluating the heat transfer. •There are more advanced methods, like numerical solutions to the boundary layer flow, which we will forgo in this text. We will instead remain focused on some of the more traditional methods, which are the basis of the correlations commonly in use. 8.5.1 Momentum and Heat Transfer Analogies • Osborne Reynolds first discovered a link between momentum and heat transfer in 1874 while studying boilers. • He theorized that the heat transfer and the frictional resistance in a pipe are proportional to each other. • This is a significant and bold assertion! If we can measure or predict the friction along a wall or pipe, we can determine the heat transfer simply by using a multiplying factor. This approach would allow us to solve for the heat transfer directly, avoiding the difficulty of solving the energy equation. 51 (i) Reynolds Analogy • Consider parallel flow over a flat plate. • The pressure gradient dp/dx is zero, and the boundary layer momentum and energy equations (8.38) and (8.39) reduce to ∂u ∂u ∂ ∂u u +v = (ν + ε M ) ∂x ∂y ∂ y ∂y (8.82a) ∂T ∂ ∂T ∂T u +v = (α + ε H ) ∂x ∂y ∂y ∂y (8.82b) • The boundary conditions are u ( y = 0) = 0, T ( y = 0) = Ts u ( y → ∞ ) = V∞ , T ( y → ∞ ) = T∞ (8.83a) (8.83b) • Notice that equations (8.82a&b) and their respective boundary conditions are very similar; if they were identical, their solutions – the velocity and temperature profiles – would be the same. Normalizing the Variables • Select the following variables, 52 T − Ts u v x y U= , V= ,θ= , X = and Y = V∞ V∞ T∞ − Ts L L • The boundary layer equations become ∂U 1 ∂ ∂U ∂U U +V = (ν + ε M ) ∂X ∂Y V∞ L ∂Y ∂Y ∂θ ∂θ 1 ∂ ∂θ U +V = α + ε ( H ) ∂X ∂Y V∞ L ∂y ∂Y (8.84a) (8.84b) • With boundary conditions: U (Y = 0) = 0, θ (Y = 0) = 0 U (Y → ∞ ) = 1, θ (Y → ∞ ) = 1 (8.85a) (8.85b) • Normalizing the variables has made the boundary conditions identical. • The boundary layer equations (8.84) can then be made identical if ν + ε M =α + ε H which is possible under two conditions. 1. The kinematic viscosity and thermal diffusivity are equal: ν = α (Pr = 1) (8.86) 2. The eddy diffusivities are equal: 53 ε M = ε H (Prt = 1) (8.87) • We can provide some justification for this assumption by arguing that the same turbulent mechanism—the motion and interaction of fluid particles—is responsible for both momentum and heat transfer. Reynolds made essentially the same argument, and so Equation (8.87) by itself is sometimes referred to as Reynolds’ analogy. • The analogy is now complete, meaning that the normalized velocity and temperature profiles, U ( X , Y ) and V ( X , Y ) are equal. Developing the Analogy • Begin by writing the ratio of the apparent heat flux and shear stress (equations. 8.40 and 8.41), 54 ′′ / ρ c p qapp τ app / ρ α + ε H ) ∂T / ∂y ( =− (ν + ε M ) ∂u / ∂y (8.88) • Imposing the two conditions ν = α (8.86) and ε M = ε H (8.87), substituting the dimensionless variables yields ′′ qapp τ app = c p ( Ts − T∞ ) ∂θ / ∂Y V∞ ∂U / ∂Y (8.89) • Since the dimensionless velocity and temperature profiles are identical, their derivatives cancel. ′′ / τ app • Another important implication of (8.89) is that the ratio qapp is constant throughout the boundary layer. This means we can represent this ratio by the same ratio at the wall. Equation (8.89) then becomes qo′′ τo = c p ( Ts − T∞ ) V∞ • can recast this into a more convenient form by substituting qo′′ = h Ts − T∞ and τ o = 0.5C f ρV∞ 2 into the above, and rearranging, ( ) Cf h = 2 ρV∞ c p 55 • The terms on the left side can also be written in terms of the Reynolds, Nusselt and Prandtl numbers, Cf Nux St x = ( Pr = 1) = Re x Pr 2 (8.90) • This is the Reynolds Analogy. • St is called the Stanton Number. •Note: The same analogy can also be derived for laminar flow over a flat plate (for Pr =1). Limitations to the Reynolds Analogy • It is limited to Pr = 1 fluids. o A reasonable approximation for many gases, but for most liquids the Prandtl numbers are much greater than unity—values of up to 700 are possible. • Therefore the Reynolds analogy is not appropriate for liquids. • Also doesn’t account for the varying intensity of molecular and turbulent diffusion in the boundary layer. (ii) Prandtl-Taylor Analogy 56 • In independent works, Prandtl [9] and Taylor [10] modified the Reynolds analogy by dividing the boundary layer into two regions o a viscous sublayer where molecular effects dominate: ν ε M and α εH ε M and α εH o a turbulent outer layer, where turbulent effects dominate: ν o Notice that neither of these conditions restricts us to Pr = 1 fluids. Analogy for the Viscous Layer • Define the viscous sublayer from y = 0 to y = y1 • The boundary conditions for this region are u (0) = 0, T (0) = Ts u ( y1 ) = u1 , T ( y1 ) = T1 • Define the following normalized variables: T − Ts u v x y U= , V = , θ= , X= and Y = u1 u1 T1 − Ts y1 y1 • Then, for the viscous sublayer, the ratio of the apparent heat flux and apparent shear stress (Eqn. 8.86) leads to the following: 57 qo′′ Ts − T1 = Pru1 (8.93) τ oc p ′′ / τ app = qo′′ / τ o = constant Where we have again noted that qapp Analogy for the Outer Layer • Closely resembles the Reynolds analogy, with ε M = ε H but this time we assume that the turbulent effects outweigh the molecular effects, equation (8.92). • The boundary conditions for this region are u ( y1 ) = u1 , T ( y1 ) = T1 u ( y → ∞ ) = V∞ , T ( y → ∞ ) = T∞ • The following normalized variables will make the analogy valid in this region: u − u1 v − u1 T − T1 x y U= , V = , θ= , X= and Y = V∞ − u1 V∞ − u1 T∞ − T1 L L • Then, for the outer region, the ratio of the apparent heat flux and apparent shear stress (equation 8.86) leads to qo′′ T1 − T∞ = (V∞ − u1 ) τ oc p (8.94) 58 ′′ / τ app is constant, so we have chosen the value at As before, the ratio qapp y = y1 (which, as we found for the viscous sublayer, can be represented by qo′′ / τ o ). • Adding (8.93) and (8.94) gives u1 qo′′ Ts − T∞ = V∞ ( Pr − 1 ) + 1 τ oc p V∞ • Substituting τ o = 1 C f ρV∞ 2 into the above yields 2 Cf / 2 qo′′ St = = ρV∞ c p ( Ts − T∞ ) u1 Pr − 1 + 1 ( ) V∞ • The velocity at the edge of the viscous sublayer, u1, is still unknown • Estimate u1 using the universal velocity profile. Approximate the edge + + of the viscous region u = y ≈ 5 • Then, from the definition of u + u1 2 + u =5= V∞ C f 59 Cf u1 =5 V∞ 2 (8.95) • Thus, the Prandtl-Taylor analogy is Cf / 2 Nu x St x = = Re x Pr C f 5 ( Pr − 1) + 1 2 (8.96) (iii) von Kármán Analogy • Theodore von Kármán extended the Reynolds analogy even further to include a third layer – a buffer layer – between the viscous sublayer and outer layer. The result, developed in Appendix D, is Nu x St x = = Re x Pr Cf / 2 Cf 5 Pr + 1 1+ 5 ( Pr − 1 ) + ln 2 6 (8.97) (iv) Colburn Analogy • Colburn [24] proposed a purely empirical modification to the Reynolds analogy that accounts for fluids with varying Prandtl number. 60 • He proposed the following correlation through an empirical fit of available experimental data: St x Pr 2/ 3 = Cf 2 (8.98) • The exponent (2/3) on the Prandtl number is entirely empirical, and does not contain any theoretical basis. • The Colburn analogy is considered to yield acceptable results for Re x < 107 (including the laminar flow regime) and Prandtl number ranging from about 0.5 to 60. Example 8.3: Average Nusselt Number on a Flat Plate Determine the average Nusselt number for heat transfer along a flat plate of length L with constant surface temperature. Use White’s model (8.75) for turbulent friction factor, and assume a laminar region exists along the initial portion of the plate. (1) Observations. This is a mixed-flow type problem, with the initial portion of the plate experiencing laminar flow. (2) Problem Definition. Determine an expression for the average Nusselt number for a flat plate of length L. 61 (3) Solution Plan. Start with an expression for average heat transfer coefficient, equation (2.50), and split the integral up between laminar and turbulent regions. (4) Plan Execution. (i) Assumptions. (1) Boundary layer assumptions apply, (2) mixed (laminar and turbulent) flow, (3) constant properties, (4) incompressible flow, (5) impermeable flat plate, (6) uniform surface temperature. (7) transition occurs at xc = 5*105. (ii) Analysis. • The average heat transfer coefficient is found from: L 1 hL = ∫ h( x )dx L0 (2.50) • Splits this into laminar and turbulent regions: x L 1 c hL = ∫ hlam ( x )dx + ∫ hturb ( x )dx L 0 xc (8.99) •From the definition of Nusselt number, we can write the above as: hL L Nu L = = k xc ∫ 0 L 1 1 Nux ,lam dx + ∫ Nux ,turb dx x x xc (a) 62 • To find expressions for local Nusselt number, we will use the friction factors for laminar flow, and White’s model for turbulent flow (8.75), and apply them to Colburn’s analogy (8.98). • The results are Nux ,lam = 0.332 Pr 1/ 3 Re x 1/ 2 (b) Nux ,turb = 0.0135 Pr 1/ 3 Re x 6/ 7 (c) • Substituting these expressions into (a) gives: Nu L = hL L = k xc 1/ 3 V∞ 0.332 Pr ) ν ∫0 ( 1/ 2 L V + ∫ ( 0.0135 ) Pr 1/ 3 ∞ x xc ν dx 6/7 dx x 1/7 Which yields 1/ 3 Nu L = 0.664 Pr Re xc 1/ 2 7 + ( 0.0135 ) Pr 1/ 3 Re L 6/7 − Re xc 6/ 7 (d) 6 ( ) • Finally, since Rexc = 5*105, (d) reduces to: Nu L = ( 0.0158 Re L 6/ 7 − 739 ) Pr 1/ 3 (iii) Checking. The resulting Nusselt number correlation is dimensionless. (8.100) 63 (5) Checking. If the laminar length had been neglected, the resulting correlation would be (8.101) Nu L = 0.0158 Re 6/7 Pr 1/ 3 L This result also makes sense when examining the mixed-flow correlation (8.100). If the plate is very long, such that the majority of the plate is in turbulent flow, the second term in the parentheses becomes negligible, leading to (8.101). 8.5.2 Validity of Analogies • Generally valid for slender bodies, where pressure gradient does not vary greatly from zero. • Approximately valid for internal flows in circular pipes as well, although other analogies have been developed specifically for internal flow. • Although they are derived assuming constant wall temperature, the above correlations work reasonably well even for constant heat flux. • To address property variation with temperature, evaluate properties at the film temperature: Ts + T∞ (8.102) T = f 2 64 Effect of the Turbulent Prandtl Number • Analogies also that Prt = 1. Valid? • Prt as high as 3 near wall, but 0.7–1 outside the viscous sublayer • Prt seems to be affected slightly by pressure gradient, though largely unaffected by surface roughness or the presence of boundary layer suction or blowing. • A value of Prt ≈ 0.85 is considered reasonable for most flows. This suggests that the analogies should be approximately valid for real flows. Validity of the Colburn Analogy • Arguably, the most popular analogy is that of Colburn. • The analogy is as primitive as the Reynolds analogy, adds no new theoretical insight, and is in fact merely a curve-fit of experimental data. • Why has this method maintained its usefulness over the decades? • Easy to use • More advanced models are based on theoretical assumptions that are, at best, approximations. 65 o Prandtl-Taylor and von Kármán analogies assume that the viscous sublayer and conduction sublayer are the same thickness. • Colburn analogy backed by experimental data over a range of conditions and fluids. • Empiricism is sometimes better than pure theoretical arguments; the test is the experimental data. • Colburn analogy does have critics. Churchill and Zajic [29] demonstrated that that the Colburn analogy under-predicts the Nusselt number by 30-40% for fluids with Prandtl numbers greater than 7. • Despite their shortcomings, analogies are fairly straightforward, and facilitate the development of empirical correlations that are often reasonably accurate and easy to use. • Numerical solutions, on the other hand, are still difficult to obtain and are limited in applicability. • For these reasons, heat and mass transfer analogies remain in widespread use, and new correlations are still being developed often based on this technique. 8.5.3 Universal Turbulent Temperature Profile 66 (i) Near-Wall Profile • Begin with the turbulent energy equation, (8.39). • Akin to the Couette flow assumption, we assume that, near the wall, the velocity component v ~ 0, as is the temperature gradient ∂T / ∂x . Thus the left-hand-side of (8.39) approaches zero. Then, ∂ ∂T (α + ε H ) ∂y ∂y Near the Wall: 0 • This implies that the apparent heat flux is approximately constant with respect to y, ′′ qapp ρcp = − (α + ε H ) ∂T ∂y constant (8.103) • The idea here is the same as we developed for the universal velocity profile: we can solve the above relation for the temperature profile. ′′ / ρ c p is constant throughout this region, • First, recognize that, since qapp ′′ with qo′′ . Then, substituting wall coordinates we can replace qapp u + and y + , (8.103) can be rearranged to * ∂T ρ c p u ν − + = ′′ ∂y qo α + εH (8.104) 67 • Define a a temperature wall coordinate as, T + ≡ ( Ts − T ) • Then (8.104) becomes, ρ c p u* qo′′ ∂T + ν = + α + εH ∂y (8.105) (8.106) • We can now integrate the above expression: y+ + dy ν T+ = ∫ α + εH 0 (8.107) • We will divide the boundary layer into two regions in order to evaluate this expression. (ii) Conduction Sublayer • Very close to the wall, we expect molecular effects to dominate the heat transfer; that is, α εH • Invoking this approximation, (8.107) reduces to: T + = Prdy + = Pry + + C 68 • The constant of integration, C, can be found by applying the boundary condition that T + ( y + = 0) = 0 . This condition yields C = 0, so the temperature profile in the conduction sublayer is T + = Pry + , (y + < y1+ ) (8.108) + • In the above, y1 is the dividing point between the conduction and outer layers. (iii) Fully Turbulent Region • Outside the conduction-dominated region close to the wall, we expect that turbulent effects dominate: α + ε H y + + T = T1 + ∫ y1+ ν + dy εH (8.109) • Rather than develop some new model for εH, we invoke the turbulent Prandtl number: Pr εH = t εM • We already have a model for εM, and will assume a constant value for Prt • Prandtl’s mixing length theory was ε M = κ 2 y2 ∂u ∂y (8.44) 69 • In terms of wall coordinates, we can write (8.44) as ε M = κ 2 ( y+ ) 2 ∂u + ν + ∂y (8.110) • The partial derivative ∂u + / ∂y +can be found from the Law of the Wall, Equation (8.58). Substituting the above and (8.58) into (8.109), we obtain y+ Pr + (8.111) T+ = dy + ∫ κy y1+ • Finally, if we assume Prt and κ are constants, then (8.110) becomes: y+ T = ln + , κ y1 + Prt (y + > y1+ ) (8.112) • Kays et al. [30] assumed Prt = 0.85 and κ = 0.41, but found that + y the thickness of the conduction sublayer ( 1) varies by fluid. • White [14] reports a correlation that can be used for any fluid with Pr ≥ 0.7: Pr (8.113) T + = t ln y + + 13 Pr 2/ 3 − 7 κ • Prt is assumed to be approximately 0.9 or 1.0. 70 (iv) A 1/7th Law for Temperature • As with the velocity profile, a simpler 1/7th power law relation is sometimes used for the temperature profile: T − Ts y = T∞ − Ts δ 1/ 7 (8.114) 8.5.4 Algebraic Method for Heat Transfer Coefficient • The existence of a universal temperature and velocity profile makes for a fairly simple, algebraic method to estimate the heat transfer. 71 • Begin with the definition of the Nusselt number, which can be expressed using Newton’s law of cooling as: qo′′ x hx Nux ≡ = k k ( Ts − T∞ ) (8.115) • Invoke the universal temperature profile, T+: Using the definition of T+, equation 8.105, we can define the free stream temperature as follows, T∞ = ( Ts − T∞ ) + ρ c p u* qo′′ = ( Ts − T∞ ) ρ c pV∞ C f / 2 qo′′ (8.116) • Substituting this expression into (8.115) for (Ts –T∞) and rearranging, Nu x = ρ c pV∞ C f / 2 x kT∞ + • Then, multiplying the numerator and denominator by ν, Nu x = Re x Pr C f / 2 T∞ + (8.117) • We can now use the universal temperature profile, Eqn. (8.113), + to evaluate T∞ , 72 T∞ + = + Prt κ ln y∞ + + 13 Pr 2/ 3 − 7 (8.118) • A precise value for y∞ is not easy to determine. However, we can make a clever substitution using the Law of the Wall velocity profile, Eqn. (8.58). • In the free stream, we can evaluate (8.58) as + u∞ = 1 κ ln y∞ + + B (8.119) + • Substituting (8.119) into (8.118) for ln y∞ , the Nusselt number relation then becomes Re Pr C / 2 Nu x = x f Prt ( u∞ + − B ) + 13 Pr 2/ 3 − 7 • We can simplify this expression further. Using the definition of Stanton number, St x = Nux / ( Re x Pr ) ,selecting B = 5.0 and Prt = 0.9, and + noting that the definition of u leads to u∞ + = 2 / C f , we can rearrange the relation above to arrive at the final result: St x = Cf / 2 0.9 + 13 ( Pr 2/ 3 − 0.88 ) C f / 2 (8.120) • Note the similarity to the more advanced momentum-heat transfer analogies of Prandtl and Taylor (8.96) and von Kármán (8.97). 73 8.5.5 Integral Methods for Heat Transfer Coefficient • One use for the universal temperature profile is to model the heat transfer using the integral energy equation. • Consider turbulent flow over a flat plate, where a portion of the leading surface is unheated • Can assume a 1/7th power law profile for both the velocity and temperature (equations 8.65 and 8.114), and substitute them into the Energy Integral Equation • Even with the simplest of assumed profiles, the development is mathematically cumbersome. • A detailed development appears in Appendix E; the result of the analysis is: 74 C f xo Nu x St x = = 1 − Re x Pr 2 x 9/10 1/ 9 (8.121) • Applies to turbulent flow over a flat plate with unheated starting length xo. • Note that (8.121) reduces to the Reynolds analogy when xo = 0. This is because the Prandtl number was assumed to be 1 as part of the derivation. • The model has been used to approximate heat transfer for other fluids as follows. Equation (8.121) can be expressed as Nux = Nu xo = 0 1 − ( x / x ) 9/10 o 1/9 (8.122) • In this form, other models for heat transfer, like von Kármán’s analogy, could be used to approximate Nuxo = 0 for Pr ≠ 1 fluids. 8.5.6 Effect of Surface Roughness on Heat Transfer • We would expect roughness to increase the heat transfer, like it did for the friction factor. • However, the mechanisms for momentum and heat transfer are different. 75 • As roughness increases, the viscous sublayer diminishes, to such an extent that for a fully rough surface the viscous sublayer disappears altogether. o The turbulent fluid elements are exchanging momentum with surface directly (like profile or pressure drag), and the role of molecular diffusion (i.e., skin friction) is diminished. • Heat transfer, on the other hand, relies on molecular conduction at the surface, no matter how rough the surface, or how turbulent the flow. o There is no “pressure drag” equivalent in heat transfer. o Moreover, fluid in the spaces between roughness elements is largely stagnant, and transfers heat entirely by molecular conduction. o The conduction sublayer, then, can be viewed as the average height of the roughness elements. o The stagnant regions between roughness elements effectively create a resistance to heat transfer, and is the major source of resistance to heat transfer [27]. • Bottom line: we can not expect roughness to improve heat transfer as much as it increases friction. 76 • This is also means that we can not predict the heat transfer by simply using a friction factor for rough plates along with one of the momentum-heat transfer analogies. What Influences Heat Transfer on a Rough Plate? • The roughness size k o Expect that roughness size has no influence until it extends beyond the viscous and conduction sublayers. o Its influence reaches a maximum beyond some roughness size (the fully rough limit). • The Prandtl number o Since molecular conduction is important. o Fluids with higher Prandtl number (lower conductivity) would be affected more by roughness. Why? The lower-conductivity fluid trapped between the roughness elements will have a higher resistance to heat transfer. Also, the conduction sublayer is shorter for these fluids, so roughness elements penetrate relatively further into the thermal boundary layer. o In contrast, for a liquid metal, the conduction sublayer may fully engulf the roughness elements, virtually eliminating their influence 77 on the heat transfer. • Kays et al. [30] develop a correlation for rough plate, which is equivalent to −1 Cf 0.2 + 0.44 (8.123) St = Pr + C k Pr C / 2 ( t s ) f 2 • where k s+ = k s u* / ν is based on the equivalent sand-grain roughness ks and C is a constant that depends on roughness geometry. • Bogard et al. [31] showed that this model compared well with experimental data from roughened turbine blades. o Showed a 50% increase in heat transfer over smooth plates. o Demonstrated that increasing roughness beyond some value showed little increase in the heat transfer. 78 CHAPTER 9 CONVECTION IN TURBULENT CHANNEL FLOW 9.1 Introduction • We will begin this subject with the criteria for fully developed velocity and temperature profiles. • Will focus most of our attention on analyzing fully developed flows. • As in Chapter 6, our analysis is limited to general boundary conditions: (i) uniform surface temperature, and (ii) uniform heat flux. 9.2 Entry Length • Common rules of thumb: Lh Le ≈ 10 ≈ De De (6.7) o De is the hydraulic or equivalent diameter De = 4 Af P o Bejan [1] recommends (6.7) particularly to Pr = 1 fluids. 1 • White [2] recommends the following approximation: Lh ≈ 4.4 Re 1/6 De De (9.1) • Latzko (see Reference 3) suggests: Lh ≈ 0.623 Re 1/4 De De (9.2) • Thermal entry length doesn’t lend itself to a simple, universallyapplicable equation, since the flow is influenced so much by fluid properties and boundary conditions. • The hydrodynamic entry length is much shorter for turbulent flow than for laminar. In fact, the hydrodynamic entrance region is sometimes neglected in the analysis of turbulent flow. 9.3 Governing Equations • Consider flow through a circular pipe. • Assume 2D, axisymmetric, incompressible flow. 2 9.3.1 Conservation Equations • Conservation of Mass: ∂u 1 ∂ + ( rvr ) = 0 ∂x r ∂r (9.3) • x-momentum equation reduces to: ∂v r ∂u 1 dp 1 ∂ u + vr =− + ∂x ∂r ρ dx r ∂r ∂u r + ν ε M ) ( ∂r (9.4) • Conservation of Energy: ∂T ∂T 1 ∂ u + vr = ∂x ∂ r r ∂r ∂T r ( α + ε H ) ∂r (9.5) 9.3.2 Apparent Shear Stress and Heat Flux • Similar to that of the flat plate: τ app ∂u = (ν + ε M ) ∂r ρ (9.6) ′′ qapp ∂T = − (α + ε H ) ∂r ρcp (9.7) 3 9.3.3 Mean Velocity and Temperature Mean Velocity • Calculating by evaluating the mass flow rate in the duct: ro m = ρ um A = ∫ ρ u ( 2π r ) dr 0 • Assuming constant density: ro um = ro 1 2 u 2 r dr urdr = π ( ) 2 ∫ 2 ∫ ro 0 π ro 0 (9.8) Bulk Temperature • Evaluating by integrating the total energy of the flow: ro ∫ Turdr Tm ≡ 0 ro ∫ urdr 0 • Can be simplified by substituting the mean velocity, equation (9.8), 4 ro Tm = 2 Turdr 2 ∫ um ro 0 (9.9) 9.4 Universal Velocity Profile 9.4.1 Results from Flat Plate Flow • Already seen that the universal velocity profile in a pipe is very similar to that of flow over a flat plate at zero or favorable pressure gradient. • We even adapted a pipe flow friction factor model to analyze flow over a flat plate using the momentum integral method. • It is apparent, then, that the characteristics of the flow near the wall of a pipe are not influenced greatly by the curvature of the wall of the radius of the pipe. • Therefore a reasonable start to modeling pipe flow is to invoke the two-layer model that we used to model flow over a flat plate: Viscous Sublayer: u+ = y + (8.54) Law of the Wall: + u = 1 κ ln y + + B • We also have continuous wall law models by Spalding (8.63) and Reichardt (8.64) that have been applied to pipe flow. (8.58) 5 Wall Coordinates for Internal Flow • Note that for pipe flow, the wall coordinates are a little different than for flat-plate flow. • First, the y-coordinate for pipe flow is y = ro − r (9.10) • So the wall coordinate y+ is * r − r u ( ) y+ = r + − r + = o o ν (9.11) • The velocity wall coordinate is the same as before, u u ≡ * u + (8.49) • and the friction velocity is the same, u* ≡ τ o / ρ (8.46) • The friction factor is based on the mean flow velocity instead of the free-stream velocity: τo Cf = (9.12) 2 ( 1 / 2 ) ρ um 6 • So the friction velocity can be expressed as: u* = um C f / 2 9.4.2 Development in Cylindrical Coordinates • The velocity profile data for pipe flow matches that of flat plate flow o This fact allowed us to develop expressions for universal velocity profiles solely from flat plate (Cartesian) coordinates. • Would we have achieved the same results if we had started from the governing equations for pipe flow (i.e., cylindrical coordinates)? • Assume fully developed flow. x-momentum reduces to 1 ∂ rτ r ∂r ρ 1 ∂p = ρ ∂x (9.13) • Rearranging and integrating, we obtain an expression for the shear stress anywhere in the flow: r ∂p +C τ (r ) = 2 ∂x (9.14) • The constant C is zero, since we would expect the velocity gradient (and hence the shear stress) to zero at r = 0. 7 • Evaluating (9.14) at r and ro and taking the ratio of the two gives: τ (r ) r = ro τo (9.15) • This result shows that the local shear is a linear function of radial location. • But the Couette Flow assumption meant that τ is approximately constant in the direction normal to the wall! How do we reconcile this? o Remember that the near-wall region over which we make the Couette flow assumption covers a very small distance. o Therefore we could assume that, in that small region vary close to the wall of the pipe, the shear is nearly constant, τ = τo o Thus the Couette assumption approximates the behavior near the pipe wall as (ν + ε M ) ∂u τ o = constant = ∂r ρ (9.16) • Exp. data suggest that the near-wall behavior is not influenced by the outer flow, or even the curvature of the wall. 8 9.4.3 Velocity Profile for the Entire Pipe • The velocity gradient (and the shear stress) is supposed to be zero at the centerline of the pipe. • Unfortunately, none of the universal velocity profiles we’ve developed so far behave this way • Reichardt attempted to account for the entire region of the pipe. He suggested a model for eddy viscosity: 2 r εM κ y r = 1 + 1 + 2 6 ro ν ro + (9.17) • Which leads to the following expression for the velocity profile: 1.5 ( 1 + r / ro ) + +B u = ln y 2 κ 1 + 2 ( 1 + r / ro ) + 1 (9.18) • Reichardt used κ= 0.40 and B = 5.5. • The profile does not account for the viscous sublayer, but as r →ro, equation (9.18) does reduce to the original Law of the Wall form, equation (8.58). 9 9.5 Friction Factor for Pipe Flow 9.5.1 Blasius Correlation for Smooth Pipe • Based on dimensional analysis and experimental data, Blasius developed a purely empirical correlation for flow through a smooth circular pipe: C f ≈ 0.0791 Re D−1/4 (4000<ReD<105) (9.19) o The friction factor is based on the mean flow velocity, τo Cf = ( 1 / 2 ) ρ um 2 (9.12) • Later correlations have proven to be more accurate and versatile, but this correlation led to the development of the 1/7th Power Law velocity profile. 9.5.2 The 1/7th Power Law Velocity Profile • Discovered independently by Prandtl [7] and von Kármán [8]. • Begin with the Blasius correlation, which can be recast in terms of wall −1/4 shear stress: τ 2 r u o or ( 1 / 2 ) ρ um 2 = 0.0791 o ν m τ o = 0.03326 ρ um7/4 ro−1/ 4ν 1/4 (a) 10 • Assume a power law velocity profile: y u = uCL ro q (b) • Assume that the mean velocity in the flow can be related to the centerline velocity as: uCL = ( constant ) u (c) • Substituting (b) and (c) for the mean velocity in (a) yields : y τ o = ( const ) ρ u ro −1/ q 7/4 ro−1/ 4ν 1/4 • Simplifies to: τ o = ( const ) ρ u 7/ 4 y ( −7/ 4 q ) ro(7/ 4 q −1/ 4)ν 1/ 4 (d) • Both Prandtl and von Kármán argued that the wall shear stress is not a function of the size of the pipe. • Then the exponent on ro should be equal to zero. • Setting the exponent to zero, the value of q must be equal to 1/7, leading to the classic 1/7th power law velocity profile, 11 y u = uCL ro 1/7 (9.20) • Experimental data show that this profile adequately models the velocity profile through a large portion of the pipe, and is frequently used in models for momentum and heat transfer. • Limitations: o Accurate for only a narrow range of Reynolds numbers (roughly, 104 to 106). o Yields an infinite velocity gradient at the wall o Does not yield a gradient of zero at the centerline Nikuradse’s Improvement to the 1/7th Power Law • Another student of Prandtl, Nikuradse [10] measured velocity profiles in smooth pipe over a wide range of Reynolds numbers, and reported that the exponent varied with Reynolds number, y u = uCL ro n (9.21) 12 • Also correlated pipe friction factor of the form Cf = C Re 1/D m (9.22) • As one might expect, Nikuradse’s results show that the velocity profile becomes fuller as the mean velocity increases. 9.5.3 Prandtl’s Law for Smooth Pipe • Whereas the Blasius correlation is purely empirical, we can develop a more theoretical model for friction factor by employing the universal velocity profile. 13 • Begin with the Law of the Wall, equation. Substitute the wall coordinates u+ and y+, as well as the friction velocity u* = τ o / ρ = um C f / 2 : u um 2 1 yum = ln C f κ ν Cf + B 2 (9.23) • If we assume that the equation holds at any value of y, we could evaluate the expression at the centerline of the duct, y = ro=D/2, where u = uCL : uCL um 2 1 Re D = ln C f κ 2 Cf + B 2 (9.24) • We now have a functional relationship for the friction factor. • However, the ratio uCL/um is still unknown. Evaluating the Mean Velocity for Prandtl’s Law • Goal is to integrate the Law of the Wall velocity profile (8.58) across the pipe. • Start with expression for the mean velocity, equation (9.10). Using the variable substitution y = ro – r , (9.10) becomes 14 ro um = ro 1 2 u (2 π r ) dr = u ( ro − y )dy 2 ∫ 2 ∫ ro 0 π ro 0 (9.25) • Then, substitute the Law of the Wall for u . • Performing the integration, it can be shown that the mean velocity becomes * 1 ro u 3 um = u ln + B− 2 κ ν κ * (9.26) • Or, making substitutions again for u* um = um C f 1 ReD ln 2 κ 2 Cf 3 + B− 2 2κ (9.27) • Warning: the term we were trying to evaluate, um, cancels out of the expression! However, uCL doesn’t not appear either. • We can use the above expression directly to find an expression for Cf. Rearranging, and substituting the values κ= 0.41 and B = 5.0 gives 1 Cf / 2 ( ) = 2.44 ln ReD C f / 2 − 0.349 15 • This development ignores the presence of a viscous sublayer or a wake region. • Empirically, a better fit to experimental data is 1 Cf / 2 ( ) = 2.46 ln C f / 2 D C f / 2 + 0.29 (Re D > 4000) (9.28) • This is called Prandtl’s universal law of friction for smooth pipes. o Sometimes referred to as the Kármán-Nikuradse equation. • Note that, despite the empiricism of using a curve fit to obtain the constants in (9.28), using a more theoretical basis to develop the function has given the result a wider range of applicability than Blasius’s correlation. • Equation (9.28) must be solved iteratively for Cf. A simpler, empirical relation that closely matches Prandtl’s is: Cf 2 ≈ 0.023 ReD−1/ 5 (3 × 10−4 <Re D < 106 ) (9.29) • This correlation is also suitable for non-circular ducts, with the Reynolds number calculated using the hydraulic diameter. 16 9.5.4 Effect of Surface Roughness • From our discussion of turbulent flow over a rough flat plate, we saw that roughness shifts the universal velocity profile downward. • We could write the velocity profile in the logarithmic layer as: + u = 1 κ ln y + + B − ∆B ∆B is the shift in the curve, which increases with wall roughness k+ • The behavior of the velocity profile also depends on the geometry of the roughness, like rivets to random structures like sandblasted metal. • The following model is based on equivalent sand grain roughness [2], 1 f 1/ 2 ReD f 1/ 2 ≈ 2.0 log10 − 0.8 1/ 2 1 + 0.1( k / D ) ReD f (9.30) where it is common to use the Darcy friction factor, f = 4C f (9.31) Two Important Points on Surface Roughness: 1. If the relative roughness k/D is low enough, it doesn’t have much of an effect on the equation. 17 o Scaling shows that roughness is not important if ( k / D ) Re D < 10 2. On the other hand, if , the roughness term ( k / D ) Re D > 1000 dominates in the denominator, and the Reynolds number cancels; in other words, the friction factor is no longer dependent on the ReD. Colebrook-White Equation • Developed for commercial pipes, 1 f 1/ 2 k/D 2.51 = −2.0 log10 + 1/ 2 3.7 Re f D (9.32) • This function is what appears in the classic Moody Chart 18 Moody Chart: 19 9.6 Momentum-Heat Transfer Analogies • Development is applied to the case of a constant heat flux boundary condition. • Strictly speaking, an analogy cannot be made in pipe flow for the case of a constant surface temperature. But resulting models approximately hold for this case as well. Development • x-momentum equation (9.4) becomes, for hydrodynamically fully developed flow, 1 dp 1 ∂ = ρ dx r ∂r ∂u r (ν + ε M ) ∂r (9.33a) ∂T r α + ε H ) ( ∂ r (9.33b) • Energy equation reduces to, u ∂T 1 ∂ = ∂x r ∂r • Are the left-hand sides analogous? 20 o Note that in pipe flow the pressure gradient is non-zero, although constant with respect to x. To ensure an analogy, then, the left side of (9.33b) must then be constant. o For thermally fully developed flow and a constant heat flux at the wall, the shape of the temperature profile is constant with respect to x, leading to: dT = constant dx o So the analogy holds on the LHS. Boundary Conditions • Boundary conditions must match: At r = 0: At r = ro: du (0) dT (0) = =0 ∂r ∂r u ( ro ) = 0, T ( ro ) = Ts ( x ) du ( ro ) ∂T ( ro ) = τo, k = qo′′ µ dr ∂r • If we normalize as follows: (9.34a) (9.34b) (9.34c) 21 T − Ts u x r U= ,θ= , X = and R = um Tm − Ts L ro • We can show that both the governing equations and the boundary conditions are identical in form. 9.6.1 Reynolds Analogy for Pipe Flow • Assume ν = α (Pr = 1) and εM = εH (Prt = 1) o Same assumptions used to develop Reynold’s analogy for a flat plate • Then the governing equations (9.33a) and (9.33b) are identical. • Follow exactly the same process that we followed for the original derivation, we find that the Reynolds analogy is essentially identical for pipe flow, Cf qo′′ St D ≡ = ρ um c p (Ts − Tm ) 2 Cf Nu D St D = = ReD Pr 2 (Pr = 1) (9.35) • Note that in this case the Stanton number is defined in terms of the mean velocity and bulk temperature, as is the wall shear stress: τ o = 12 C f ρ um2 22 9.6.2 Adapting Flat-Plate Analogies to Pipe Flow • We saw that Reynold’s analogy is identical for flat plate and pipe flows. • We know that the velocity profiles near the wall are similar. • Can we adapt other flat-plate analogies to pipe flow? Von Kármán Analogy for Pipe Flow • Take original von Kármán analogy, replace V∞ and T ∞ with V∞ ≈ uCL and T∞ ≈ TCL • These substitutions also affect the friction factor, which translates to: τo Cf ≈ 1 2 u ρ 2 CL • Following the development exactly as before, the result is almost identical: qo′′ = ρ uCL c p (Ts − TCL ) Cf / 2 Cf 5 Pr + 1 1+ 5 ( Pr − 1) + ln 2 6 (9.36) • Problem: the LHS and the friction factor are expressed in terms of centerline variables instead of the more common and convenient mean quantities um and Tm. Correct this as follows: 23 um (Ts − Tm ) qo′′ = ρ um c p (Ts − Tm ) uCL (Ts − TCL ) (C f ) / 2 ( um / uCL ) 2 Cf 5 Pr + 1 ( Pr − 1) + ln 2 6 um 1+ 5 uCL • Now, Cf is again defined in terms of the mean velocity, C f = τ o / 12 ρ um2 and the terms qo′′ / ρ um c p (Ts − Tm ) are collectively the Stanton number for pipe flow. • Simplifying, Ts − Tm St D = Ts − TCL (C f ) / 2 ( u m / uCL ) um C f 5 Pr + 1 1 + 5 ( Pr − 1) + ln 6 uCL 2 (9.37) • This is the von Kármán Analogy for pipe flow. Estimates for Mean Temperature and Velocity • We can develop estimates for the ratios ( um / uCL )and ( Ts − Tm ) / ( Ts − TCL ) using the definition of mean temperature, equation (9.9). • Estimate um and Tm using the 1/7th Law profiles, which for a circular pipe are: 24 y u = uCL ro 1/7 (9.20) and, similar to (8.111) for a flat plate, y T − Ts = TCL − Ts ro 1/7 (9.38) • Substituting these models into (9.8) and (9.9), we can show that: um = 0.817 uCL Tm − Ts = 0.833 TCL − Ts (9.39) (9.40) 9.6.3 Other Analogy-Based Correlations • A simple correlation for turbulent flow in a duct is based on the Colburn analogy. • Beginning with the analogy, equation (8.96), and using equation (9.27) for the friction factor, we obtain 25 St D = 0.023 ReD−1/ 5 Pr −2/ 3 or NuD = 0.023 ReD4/5 Pr 1/ 3 (9.41) • One of the most popular correlations is the Dittus-Boelter correlation, which is an empirical correlation based on the Colburn analogy: NuD = 0.023 ReD4/ 5 Pr n (9.42) o where n = 0.4 for heating (Ts > Tm) and n = 0.3 for cooling. • Although still popular, the Colburn analogy and its derivative, the Dittus-Boelter correlation have been challenged in recent years. • Models such as those by Petukhov and Gnielinski correlation (see Section 9.8) are preferred for their improved accuracy and range of applicability. • Other analogies have been developed specifically for pipe flows, instead of adapting existing flat-plate models. Examples o Reichardt [16] o Boelter, Martinelli, and Jonassen [17] o Churchill and Zajic [18] in 2002 (which the authors claim is to date the most accurate model for the internal flow.) 26 9.7 Algebraic Method Using Universal Temperature Profile • As we did for flow over a flat plate, we can use the universal temperature and velocity profiles to estimate the heat transfer in a circular duct. • Begin again with the definition of the Nusselt number, which for flow in a duct can be expressed as qo′′D hD N uD ≡ = k (Ts − Tm )k (9.43) • To later invoke the universal temperature profile, we use the definition of T+, equation 8.102, to define the mean temperature as + m T = (Ts − Tm ) ρ c p u* qo′′ = (Ts − Tm ) ρ c p um C f / 2 qo′′ (9.44) • Recall that for duct flow, the friction velocity u* is defined in terms of the mean velocity. Substituting this expression into (9.43) for qo′′ and invoking the definitions of the Reynolds and Prandtl numbers, Nu D = ReD Pr C f / 2 Tm+ (9.45) 27 • Several ways to proceed with the analysis. One approach is to evaluate Tm+ using a dimensionless version of the mean temperature expression ro+ (9.33): 2 (9.46) Tm+ = + +2 T + u + ( ro+ − y + )dy + um ro ∫ 0 • Theoretically, can simply substitute appropriate universal temperature and velocity profiles into the above and integrate. Practically, this requires numerical integration. • A simpler, second approach can be taken. First, we rewrite the original Nusselt number relation (9.43) as follows, qo′′D (Ts − TCL ) Nu D = (Ts − Tm )k (Ts − TCL ) where TCL is the centerline temperature. • Then, substitute the definition of T+ for the centerline temperature in the denominator, we obtain ReD Pr C f / 2 (Ts − TCL ) N uD = + TCL (Ts − Tm ) (9.47) 28 • We can now use the universal temperature profile, equation (8.118), to evaluate TCL+: + CL T Prt = κ + ln yCL + 13 Pr 2/ 3 − 7 (9.48) • Now, just like in our analysis for flat plate flow, we can substitute the Law of the Wall velocity profile (8.59) for ln yCL+: + CL u = 1 κ + ln yCL +B (9.49) • Substituting these into the Nusselt number relation, ReD Pr C f / 2 (Ts − TCL ) NuD = (9.50) + 2/ 3 Prt ( uCL − B ) + 13 Pr − 7 (Ts − Tm ) + • We need expressions for uCL and (Ts − TCL ) / (Ts − Tm ). For the centerline velocity, we can use the definition of u+ for pipe flow: + CL u uCL uCL = * = u um 2 Cf (9.51) 29 • It appears that, if we are to complete the analysis, we will need to evaluate the mean velocity and temperature after all. To avoid the complexity of the logarithmic velocity and temperature profiles, we could estimate these quantities using the much simpler 1/7th Law profiles, which we saw in the last section yields um = 0.817 uCL Tm − Ts = 0.833 TCL − Ts (9.39) (9.40) • Finally, using the definition of Stanton number, St D = NuD / ( ReD Pr ) , selecting Prt = 0.9 and B = 5.0, we can rearrange (9.50) obtain St D = Cf / 2 0.92 + 10.8 ( Pr 2/3 − 0.89 ) C f / 2 (9.52) • Under what conditions is this equation applicable? The ultimate test would be to compare the expression to experimental data. • However, since we invoked the 1/7th power law, which is valid around 1×105, it might be reasonable as a first approximation to limit this model to ReD < 1×105. 30 9.8 Other Correlations for Smooth Pipes Petukhov’s Model • Petukhov followed a more rigorous theoretical development, invoked Reichardt’s model for eddy diffusivity and velocity profile (9.15, 9.16): St D = Cf / 2 1.07 + 12.7 ( Pr 2/3 − 1) 0.5 ≤ Pr ≤ 2000 , 4 6 C f / 2 10 < Re D < 5 × 10 (9.53) • Compares well to experimental data over a wide range of Prandtl and Reynolds numbers. • Petukhov used the following model for friction factor, which he also developed: Cf 2 = (2.236 ln Re D − 4.639)−2 (9.54) • Note the similarity between Petukhov’s relation (9.53) and the algebraic result, equation (9.52). It seems as if we have captured the essential functionality even in our modest approach. Gnielinski’s Model • Gnielinski modified Petukhov’s model slightly, extending the model to include lower Reynolds numbers: 31 N uD = 0.5 ≤ Pr ≤ 2000 , 3 6 3 × 10 < Re < 5 × 10 Cf / 2 D ( Re D − 1000) PrC f / 2 1 + 12.7 ( Pr 2/3 − 1) (9.55) • Use Petukhov’s friction model in (9.55) for the friction factor. • For all models, properties should be evaluated at the film temperature. • As was the case with the analogy-based correlations, these correlations are reasonable for channels with constant surface temperature as well as constant heat flux; the flows are relatively insensitive to boundary conditions. 9.9 Heat Transfer in Rough Pipes • We’ve discussed the effects of roughness on the heat transfer from flat plates in Section 8.5.6, and much of the same physical intuition applies to flow in channels. Norris [21,3] presents the following empirical correlation for flow through circular tubes: n Cf Cf Nu = < 4 , Nusmooth C f , smooth C f , smooth where n = 0.68 Pr 0.215 (9.56) 32 • A correlation like Colebrook’s (9.30) could be used to determine the rough-pipe friction factor. • The behavior of this relation reflects what we expect physically. o The Prandtl number influences the effect of roughness, and for very low-Pr fluids the roughness plays little role in the heat transfer. o Regardless of Prandtl number, the influence of roughness size is limited: Norris reports that the effect of increasing roughness vanishes beyond (C f / C f , smooth ) ≈ 4 , and so the equation reaches a maximum. • Although roughness enhances heat transfer, it also increases the friction. • Neither the friction nor the heat transfer increase indefinitely with roughness size – both reach a limiting value. 33 CHAPTER 10 CORRELATION EQUATIONS: FORCED AND FREE CONVECTION 10.1 Introduction • Correlation equations: Based on experimental data • Chapter outline: Correlation equations for: (1) External forced convection over: Plates Cylinders Spheres (2) Internal forced convection through channels (3) External free convection over: Plates Cylinders Spheres 1 10.2 Experimental Determination of Heat Transfer Coefficient h Newton's law of cooling defines h: q′s′ h= Ts − T∞ ∆V (10.1) q ′s′ = surface flux Ts = surface temperature T∞ = ambient temperature Example: Electric heating Measure: Electric power, Ts , T∞ Use (10.1) to calculate h q′s′ −• • Ts T∞ • + V∞ Fig. 10.1 • Form of correlation equations: • Dimensionless: Nusselt number Is a dimensionless heat transfer coefficient. 2 1.Example: Forced convection with no dissipation hx Nu x = = f ( x * ; Re, Pr ) k (2.52) Use (2.52) to plan experiments and correlate data 10.3 Limitations and Accuracy of Correlation Equations All correlation equations have limitations ! • Limitations on: (1) Geometry (2) Range of parameters: Reynolds, Prandtl, Grashof, etc. (3) Surface condition: Uniform flux, uniform temperature, etc. • Accuracy: Errors as high as 25% are not uncommon! 10.4 Procedure for Selecting and Applying Correlation Equations (1) Identify the geometry 3 (2) Identify problem classification: Forced convection Free convection External flow Internal flow Entrance region Fully developed region Boiling Condensation Etc. (3) Define objective: Finding local or average heat transfer coefficient (4) Check the Reynolds number: (a) Laminar (b) Turbulent (c) Mixed (5) Identify surface boundary condition: (a) Uniform temperature 4 (b) Uniform flux (6) Note limitations on correlation equation (7) Determine properties at the specified temperature: (a) External flow: at the film temperature T f T f = (Ts + T∞ ) / 2 (10.2) (b) Internal flow: at the mean temperatureTm (c) However, there are exceptions (8) Use a consistent set of units (9) Compare calculated values of h with Table 1.1 10.5 External Forced Convection Correlations 10.5.1 Uniform Flow over a Flat Plate: Transition to Turbulent Flow • Boundary layer flow over a semi-infinite flat plate 5 Three regions: V∞ (1) Laminar (2) Transition (3) Turbulent • T∞ x • t laminar Re x=t Transition or x turbulent transition Fig. 10.2 critical Reynolds number: Re x t depends on: Geometry, surface finish, pressure gradient, etc. For flow over a flat plate: V x Re xt = ∞ t ≈ 5 × 105 ν • Examples of correlation equations for plates: Laminar region, x < xt : 6 Use (4.72a) or (4.72b) for local Nusselt number to obtain local h Turbulent region, x > xt : Local h: hx Nu x = = 0.0296( Re x )4 / 5 ( Pr )1 / 3 k Limitations: flat plate, constant Ts 5 × 105 < Re x < 107 0.6 < Pr < 60 properties at T f (10.4a) (10.4b) Average h x L 1 L 1 t h= h( x )dx = hL ( x )dx + ht ( x )dx 0 0 L L xt ∫ ∫ ∫ (10.5) 7 hL = local laminar heat transfer coefficient ht = local turbulent heat transfer coefficient (4.72b) and (10.4a) into (10.5): 1/ 2 k V∞ h = 0.332 L ν 0 ∫ xt V∞ + 0 . 0296 ν 1/ 2 x dx dx 1/ 3 ( ) Pr x t x1 / 5 4/5 L ∫ (10.6) Integrate h= { [ ) ] } ( Pr )1 / 3 k 0.664 Re xt 1 / 2 + 0.037 ( Re L )4 / 5 − Re x t 4 / 5 L ( ) ( Dimensionless form: NuL = { ( ) [ ( ) ]}( Pr )1 / 3 1/ 2 4/5 4/5 hL = 0.664 Re x t + 0.037 ( Re L ) − Re x t k (2) Plate at uniform surface temperature with an insulated leading section x0=Length of insulated section V∞ T∞ xt 0 • insulation (10.7b) δt • xo x • Ts Fig. 10.3 8 Two cases: • Laminar flow, x t > x o : Use (5.21) for the local Nusselt number to obtain local h •Turbulent flow, x t < x o : The local Nusselt number is hx 0.0296Re 4x / 5 Pr 1 / 3 Nu x = = k 9 / 10 1 / 9 1 − ( xo / x ) [ (10.8) ] (3) Plate with uniform surface flux Two regions: • Laminar flow, 0 < x < xt Use (5.36) or (5.37) for the local Nusselt number to obtain local h V∞ T∞ 0 •Turbulent flow, x > xt : hx Nu x = = 0.030Re 4x / 5 Pr 1 / 3 k xt x • q′s′ Fig. 10.4 (10.9) 9 Properties at T f = (Ts + T∞ ) / 2 and Ts is the average surface temperature 10.5 External Flow Normal to a Cylinder • For uniform surface temperature or uniform surface flux V∞ T∞ θ Fig. 10.5 Nu L = 5/8 0.62 Re1D/ 2 Pr 1 / 3 Re D 1 + 1 / 4 282,000 Pr 2 / 3 hD = 0.3 + k 1 + (4 / Limitations: [ ) ] Flow norm al to cylinder Pe = Re D Pr > 0 . 2 properties at T f 4/5 (10.10a) (10.10b) Pe = Peclet number = ReD Pr 10 For Pe < 0.2, use: hD 1 NuD = = k 0.8237 − 0.5 ln Pe Limitations (10.11a) flow normal to cylinder Pe = Re D Pr < 0.2 properties at T f 10.5.3 External Flow over a Sphere ( ) 1/4 hD 0 .4 µ 1/ 2 2/3 Nu D = = 2 + 0.4 Re D + 0.06 Re D Pr µs k [ Limitations: ] flow over sphere 3.5 < ReD < 7.6 × 104 0.71 < Pr < 380 1< µ (10.12a) (10.12b) < 3.2 µs properties at T∞ , µ s at Ts 11 10.6 Internal Forced Convection Correlations Chapter 7: Analytic solutions to h for fully developed laminar flow Correlation equations for h in the entrance and fully developed regions for laminar and turbulent flows • Transition or critical Reynolds number for smooth tubes: Re Dt = uD ν ≈ 2300 (10.13) 12 10.6.1 Entrance Region: Laminar Flow Through Tubes at Uniform Surface Temperature • Two cases: (1) Fully Developed Velocity, Developing Temperature: Laminar Flow • Solution: Analytic • Correlation of analytic results: Ts T u FDV • developing 0 x δt u temperature insulation Fig. 10.6 hD NuD = = 3.66 + k 0.0668 ( D/L ) Re D Pr 2/3 {1 + 0.04 [( D/L) ReD Pr ] } (10.14a) 13 Limitations: entrance region of tubes uniform surface temperature Ts laminar flow (ReD < 2300) fully developed velocity developing temperature properties at Tm = (Tmi + Tmo ) / 2 (10.14b) (2) Developing Velocity and Temperature: Laminar flow hD 1 / 3 µ [ ] Nu D = = 1.86 ( D/L) Re D Pr µ k s 0.14 (10.15a) 14 Limitations: entrance region of tube uniform surface temperature Ts laminar flow (ReD < 2300) developing velocity and temperature 0.48 < Pr < 16700 0.0044 < µ µ < 9.75 s properties at Tm , µ s at Ts 10.6.2 Fully Developed Velocity and Temperature in Tubes: Turbulent Flow • Entrance region is short: 10-20 diameters • Surface B.C. have minor effect on h for Pr > 1 • Several correlation equations for h: (1) The Colburn Equation: Simple but not very accurate Nu D = Limitations: 4/5 1/3 hD = 0.023Re D Pr k (10.16a) 15 fully developed turbulent flow smooth tubes ReD > 104 0.7 < Pr < 160 L /D > 60 properties at Tm (10.16b) • Accuracy: Errors can be as high as 25% (2) The Gnielinski Equation: Provides best correlation of experimental data Nu D = 2/3 [ ] 1 + ( D / L ) 1/2 2/3 8 ) ( Pr − 1) ] ( f 8 )( Re D − 1000) Pr [1 + 12.7( f (10.17a) • Valid for: developing or fully developed turbulent flow 16 Limitations: 2300 < ReD < 5 × 106 0.5 < Pr < 2000 0 < D/L <1 properties at Tm (10.17b) • The D/L factor in equation accounts for entrance effects • For fully developed flow set D/L = 0 The Darcy friction factor f is defined as ∆p D f = ρ u2 2 L (10.18) For smooth tubes f is approximated by f = (0.79ln Re D − 1.64) − 2 (10.19) 17 10.6.3 Non-circular Channels: Turbulent Flow Use equations for tubes. Set D = De (equivalent diameter) 4Af De = P A f = flow area P = wet perimeter 10.7 Free Convection Correlations x 10.7.1 External Free Convection Correlations (1) Vertical plate: Laminar Flow, Uniform Surface Temperature u Ts • T∞ • Local Nusselt number: g y Fig. 10.7 18 hx 3 Pr Nu x = = k 4 2.435 + 4.884 Pr 1 / 2 + 4.953 Pr 1/ 4 ( Ra x )1 / 4 (10.21a) • Average Nusselt number: hL Pr Nu L = = 1/2 k 2.435 + 4.884Pr + 4.953Pr 1/4 ( Ra L )1/4 (10.21b) (10.21a) and (10.21b) are valid for: Limitations: vertical plate uniform surface temperature Ts laminar, 10 4 < Ra L < 10 9 0 < Pr < ∞ properties at T f (10.21c) 19 (2) Vertical plates: Laminar and Turbulent, Uniform Surface Temperature 1/6 h L 0.387 Ra L Nu L = = 0.825 + 8/27 k 1 + (0.492 /Pr ) 9/16 [ ] 2 (10.22a) Limitations: vertical plate uniform surface temperature Ts laminar, transition, and turbulent 10 −1 < Ra L < 1012 0 < Pr < ∞ properties at T f (10.22b) (3) Vertical Plates: Laminar Flow, Uniform Heat Flux • Local Nusselt number: 20 hx Pr 2 * Nux = = Grx 1/2 k 4 + 9Pr + 10Pr 1/ 5 (10.23) Determine surface temperature: Apply Newton’s law: where Grx* is defined as q′s′ h( x ) = Ts ( x ) − T∞ Grx* = (10.24) β gq ′s′ 4 x kν 2 (10.25) (10.24) and (10.25) into (10.23) and solve for Ts ( x ) − T∞ 4 + 9 Pr 1 / 2 + 10 Pr α ν q′s′ 4 Ts ( x ) − T∞ = ( β g )( k ) Pr x 1/ 5 (10.26a) (10.23) and (10.26a) are valid for: 21 vertical plate laminar, 104 < Grx* Pr < 109 uniform surface flux, q′s′ 0 < Pr < ∞ • Properties in (10.26a) depend on surface temperatureTs (x) which is not known. Solution is by iteration (4) Inclined plates: Constant surface temperature • Use equations for vertical plates θ • Modify Rayleigh number as: β gcosθ (Ts − T∞ ) Ra x = αv Ts > T∞ Ts < T∞ (10.27) (a) g T∞ θ (b) Fig. 10.9 22 Limitations: inclined plate uniform surface temperatur e Ts Laminar, Ra L < 109 (10.28) 0 ≤ θ ≤ 60o (5) Horizontal plates: Uniform surface temperature: (i) Heated upper surface or cooled lower surface Nu L = 0.54( Ra L )1 / 4 , 2 × 104 < Ra L < 8 × 106 Nu L = 0.15( Ra L )1 / 3 , 8 × 106 < Ra L < 1.6 × 109 Limitations: horizontal plate hot surface up or cold surface down all properties , except , β , at T f β at T f for liquids , Ts for gases (10.29b) (10.29c) 23 (ii) Heated lower surface or cooled upper surface Nu L = 0.27( Ra L )1 / 4 , 105 < Ra L < 1010 Limitations: horizontal plate hot surface down or cold surface up all properties, except, β, at Tf β at Tf for liquids, Ts for gases Characteristic length L: L= (10.30b) surface area perimeter (6) Vertical Cylinders. Use vertical plate correlations for: D 35 > for Pr ≥ 1 1 / 4 L (GrL ) (10.32) (7) Horizontal Cylinders: 24 1/ 6 h D 0.387( Ra D ) = 0.60 + Nu D = 8 / 27 k 9 / 16 1 + (0.559/Pr ) [ Limitations: (8) Spheres Limitations: ] 2 (10.33a) horizontal cylinder uniform surface temperature or flux 10 − 5 < Ra D < 1012 properties at T f hD Nu L = = 2+ k 0.589( Ra D )1 / 4 [1 + (0.Pr469 ) ] 9 / 16 4 / 9 (10.34a) sphere uniform surface temperature or flux Ra D < 1011 Pr > 0.7 properties at T f 25 10.7.2 Free Convection in Enclosures Examples: • Double-glazed windows • Solar collectors • Building walls • Concentric cryogenic tubes • Electronic packages Fluid Circulation: • Driving force: Gravity and unequal surface temperatures Heat flux: Newton’s law: q′′ = h(Th − Tc ) (10.35) Heat transfer coefficient h: Nusselt number correlations depend on: 26 • Configuration • Orientation • Aspect ratio • Prandtl number Pr • Rayleigh numberRa δ (1) Vertical Rectangular Enclosures δ Rayleigh number β g ( Th − Tc )δ 3 Raδ = Pr 2 ν Tc Tc (10.36) L g Several equations: Fig. 10.10 27 hδ Pr Nuδ = Raδ = 0.18 k 0.2 + Pr Valid for 0.29 (10.37a) vertical rectagular enclosure L 1< <2 δ 10 − 3 < Pr < 10 5 Pr Ra δ > 10 3 0 . 2 + Pr properties at T = ( T c + T h ) / 2 hδ Pr Nuδ = Raδ = 0.22 k 0.2 + Pr Valid for 0.28 (10.37b) L δ − 0.25 (10.38a) vertical rectagular enclosure L 2 < < 10 δ Pr < 10 5 10 3 < Raδ < 1010 properties at T = (Tc + Th ) / 2 (10.38b) 28 hδ Nuδ = = 0.046 [Raδ ]1 / 3 k Valid for (10.39a) vertical rectagular enclosure L 1 < < 40 δ (10.39b) 1 < Pr < 20 10 6 < Raδ < 10 9 properties at T = (Tc + Th ) / 2 hδ 0.012 Nuδ = [Raδ ] = 0.42 [Pr ] k Valid for 0.25 L δ −0 0..3 (10.40a) vertical rectagular enclosure L 10 < < 40 δ 1 < Pr < 2 × 10 4 104 < Reδ < 107 properties at T = (Tc + Th ) / 2 (10.40b) 29 (2) Horizontal Rectangular Enclosures • Enclosure heated from below • Cellular flow pattern develops at critical Rayleigh number Ra δ c = 1708 • Nusselt number: L hδ δ Nuδ = = 0.069[Raδ ]1 / 3 [Pr ]0.074 k Tc g Th (10.41a) Fig. 10.11 Valid for horizontal rectangular enclosure heated from below 3 × 105 < Raδ < 7 × 10 7 properties at T = (Tc + Th ) / 2 (10.41b) 30 δ (3) Inclined Rectangular Enclosures • Applications: Solar collectors • Nusselt number:correlations depend on: • Inclination angle • Aspect ratio •Prandtl number Pr • Rayleigh numberRa δ Tc g Th L θ For: Fig. 10.12 0 o < θ < 90 o: heated lower surface, cooled upper surface 90 o < θ < 180 o Table 10.1 critical tilt angle : cooled lower surface, heated upper surface • Nusselt number is minimum at L/δ θc 1 3 6 12 > 12 25o 53o 60o 67 o 70o 31 a critical angle θ c : Table 10.1 1708 hδ Nuδ = = 1 + 1.441 − k Raδ cosθ ( Raδ cosθ )1 / 3 − 1 18 * 1708(1.8 sinθ )1.6 1 − + Raδ cosθ * (10.42a) Valid for inclined rectangular enclosure L / δ ≤ 12 0 < θ ≤ θc (10.42b) ∗ set [ ] = 0 when negative properties at T = (Tc + Th ) / 2 32 hδ o Nuδ ( 90 ) 0.25 Nuδ = = Nuδ (0 ) (sinθ c ) o k Nuδ (0 ) o θ /θ c (10.43a) Valid for inclined rectangular enclosure L / δ ≤ 12 0 < θ ≤ θc properties at T = (Tc + Th ) / 2 Nuδ = Valid for hδ = Nuδ (90o ) [sinθ ] 0.25 k (10.43b) (10.44a) inclined rectangular enclosure all L / δ o θ c < θ < 90 properties at T = (Tc + Th ) / 2 (10.44b) 33 [ ] hδ Nuδ = = 1 + Nuδ (90o ) − 1 sinθ k (10.45a) Valid for inclined rectangular enclosure all L / δ (10.45b) 90o < θ < 180 o properties at T = (Tc + Th ) / 2 Do (4) Horizontal Concentric Cylinders 5 • Flow circulation forT i > T o Ti • Flow direction is reversed for T i < T o . • Circulation enhances thermal conductivity q′ = 2π keff ln( Do / Di ) (Ti − To ) To Di (10.46) Fig. 10..13 34 Correlation equation for the effective conductivity keff : Pr * = 0.386 Ra k 0.861 + Pr keff Ra * = [ln( Do / Di )] 4 [ δ 3 ( Di )− 3 / 5 + ( Do )− 3 / 5 δ= Valid for ] 5 1/ 4 (10.47a) Raδ Do − Di 2 (10.47b) (10.47c) concentric cylinders 10 2 < Ra* < 107 (10.47d) properties at T = (Tc + Th ) / 2 35 10.8 Other Correlations The above presentation is highly abridged. There are many other correlation equations for: • Boiling • Condensation • Jet impingement • High speed flow • Dissipation • Liquid metals • Enhancements • Finned geometries • Irregular geometries • Non-Newtonian fluids • Etc. Consult textbooks, handbooks, reports and journals 36 Heat Transfer in Microchannels 11.1 Introduction: Applications Cooling of microelectronics Inkjet printer Medical research Micro-electro-mechanical systems (MEMS): Micro heat exchangers, mixers, pumps, turbines, sensors and actuators 1 11.1.1 Continuum and Thermodynamic Equilibrium Hypothesis Properties: (pressure, temperature, density, etc) are macroscopic manifestation of molecular activity Continuum: material having sufficiently large number of molecules in a given volume to give unique values for properties Validity of continuum assumption: the molecularmean-free path, , is small relative to the characteristic dimension of the system Mean-free-path: average distance traveled by molecules before colliding 2 Knudson number Kn: Kn = λ (1.2) De De = characteristic length Gases: the criterion for the validity of the continuum assumption is: Kn < 10 −1 (1.3a) Thermodynamic equilibrium: depends on collisions frequency of molecules. The condition for thermodynamic equilibrium is: Kn < 10 −3 (1.3b) 3 At thermodynamic equilbirium: fluid and an adjacent surface have the same velocity and temperature: no-velocity slip no-temperature jump Continuity, Navier-Stokes equations, and energy equation are valid as long as the continuum assuption is valid No-velocity slip and no-temperature jump are valid as long as thermodynamic equilibrium is justified Microchannels: Channels where the continuum assumption and/or thermodynamic equilibrium break down 4 9.1.2. Surface Forces. Examine ratio of surface to volume for tube: A πDL 4 = = V πD 2 L / 4 D (11.1) •For D = 1 m, A/V = 4 (1/m) •For D = 1 µm, A/V = 4 x 10 6 (1/m) • Consequence: (1) Surface forces may alter the nature of surface boundary conditions (2) For gas flow, increased pressure drop results in large density changes. Compressibility becomes important 5 9.1.3 Chapter Scope • Classification • Gases vs. liquids • Surface boundary conditions • Heat transfer in Couette flow • Heat transfer in Poiseuille flow 9.2 Basic Consideration 9.2.1 Mean Free Path. For gases: λ= µ π p 2 RT (11.2) 6 Table 11.1 p = pressure R = gas constant T = temperature µ = viscosity values of λ for common gases R gas Air Helium ρ µ × 10 7 J/kg− K kg/m3 kg/s− m 287.0 1.1614 2077.1 0.1625 Hydrogen 4124.3 0.0808 Nitrogen 296.8 1.1233 Oxygen 259.8 1.2840 184.6 199.0 89.6 178.2 207.2 λ µm 0.067 0.1943 0.1233 0.06577 0.07155 NOTE: • Pressure drops along a channel → λ increases → Kn increases • λ is very small, expressed in terms of the micrometer, µ = 10 − m 6 7 11.2.2 Why Microchannels? Nusselt number: fully developed flow through tubes at uniform surface temperature hD NuD = = 3.66 k k h = 3.657 D 106 water 5 10 104 air 103 (6.57) (11.3) 102 continuum 101 100 101 102 103 104 D( µm) Fig. 11.1 As D ↓ h ↑ sink Application: Water cooled microchips flow microchip q Fig. 11.2 8 11.2.3 Classification Based on the Knudsen number: Kn < 0.001 continuum, no − slip flow 0.001< Kn < 0.1 continuum, slip flow 0.1 < Kn < 10 transition flow 10 < Kn free molecular flow (11.4) Four important factors: (1) Continuum (2) Thermodynamic equilibrium (3) Velocity slip (4) Temperature jump 9 (1) Kn < 0.001: Macro-scale regime (previous chapters): Continuum: valid Thermodynamic equilibrium: valid No velocity slip No temperature jump (2) 0.001 < Kn < 0.1: Slip flow regime: Continuum: valid Thermodynamic equilibrium: fails • Velocity slip • Temperature jump Continuity, Navier-Stokes equations, and energy equations are valid No-velocity slip and No-temperature jump conditions, conditions fail Reformulate boundary conditions 10 (3) 0.1< Kn<10: Transition flow: Continuity and thermodynamic equilibrium fail Reformulate governing equations and boundary conditions Analysis by statistical methods (4) Kn>10: Free molecular flow: analysis by kinetic theory of gases 11.2.4 Macro and Microchannels Macrochannels: Continuum domain, no velocity slip, no temperature jump Microchannels: Temperature jump and velocity slip, with or without failure of continuum assumption 11 Distinguishing factors: (1) Two and three dimensional effects (2) Axial conduction (3) Viscous dissipation (4) Compressibility (5) Temperature dependent properties (6) Slip velocity and temperature (7) Dominant role of surface forces 12 11.2.5 Gases vs. Liquids Macro convection: • No distinction between gases and liquids • Solutions for both are the same for the same geometry, governing parameters (Re, Pr, Gr,…) and boundary conditions Micro convection: • Flow and heat transfer of gases differ from liquids Gas and liquid characteristics: (1) Mean free path: λliquid << λ gas • Continuum assumption may hold for liquids but fail for gases 13 • Typical MEMS applications: continuum assumption is valid for liquids (2) Knudsen number: used as criterion for thermodynamic equilibrium and continuum for gases but not for liquids (3) Onset of failure of thermodynamic equilibrium and continuum: not well defined for liquids (4) Surface forces: liquid forces are different from gas forces (5) Boundary conditions: differ for liquids from gases (6) Compressibility: liquids are almost incompressible while gases are not (7) Flow physics: liquid flow is not well known. Gas flow is well known 14 (8) Analysis: more complex for liquids than gases 11.3 General Features • Flow and heat transfer phenomena change as channel size is reduced: Rarefaction: Knudsen number effect Compressibility: Effect of density change due to pressure drop along channel Viscous dissipation: Effect of large velocity gradient Examine: Effect of channel size on: • Velocity profile • Flow rate 15 • Friction factor • Transition Reynolds number • Nusselt number Consider: Fully developed microchannel gas flow as the Knudsen number increases from the continuum through the slip flow domain 16 11.3.1 Flow Rate Slip flow: increased velocity and flow rate Qe >1 Qt (11.5) (a) no-slip velocity (b) slip velocity Fig. 11.3 e = determined experimentally t = from macrochannel theory or correlation equations 11.3.2 Friction Factor f • Define friction coefficient C f Cf = τw 2 ( 1 / 2 ) ρ um (4.37a) 17 τ w = wall shear stress um = mean velocity • Fully developed flow through channels: define friction factor f 1 D ∆p f = 2 2 L ρ um (11.6) D = diameter L = length ∆p = pressure drop 18 Macrochannels: fully developed laminar flow: (1) f is independent of surface roughness (2) Product of f and Reynolds number is constant for each channel geometry: f Re = Po Po = Poiseuille number (3) Po is independent of Reynolds number Microchannels: compare experimental data, ( Po)e, with theoretical value, ( Po) t , (macroscopic, continuum) 19 (Po)e ( Po)t = C* (11.8) Conclusion: (1) C * departs from unity: 1 << C * << 1 (2) Unlike macrochannels, Po for fully developed flow depends on the Re (3) Conflicting findings due to: difficulties in measurements of channel size, surface roughness, pressure distribution, uncertainties in entrance effects, transition, and determination of properties 20 11.3.3 Transition to turbulent flow Macrochannels: smooth macrotubes Re t = uD ν ≈ 2300 (6.1) Microchannels: reported transition 300 < Re t < 16,000 Factors affecting the determination of Re t : • Variation of fluid properties • Measurements accuracy • Surface roughness 21 11.3.4 Nusselt number. For fully developed conditions: Macrochannel: Nusselt number is constant Microchannels: In general, Nusselt number is not well established: • Nu varies along microchannels • Nu depends on: • Surface roughness • Reynolds number • Nature of gas • Widely different reported results: ( Nu)e 0.21 < < 100 ( Nu)t (11.9) 22 where: ( ) e = experimental ( ) t = macrochannel theory Factors affecting the determination of Nue : • Variation of fluid properties • Measurements accuracy 23 11.4 Governing Equations Slip flow regime: 0.001 < Kn < 0.1 : Continuity, Navier - Stokes equations, and energy equation are valid No - velocity slip and no - temperature jump conditions fail Reformulate boundary conditions Factors to be considered: • Compressibility • Axial conduction • Dissipation 11.4.1 Compressibility: Expressed in terms of Mach number fluid velocity M= speed of sound 24 Macrochannels: • Incompressible flow, M < 1 • Linear pressure drop Microchannels: • Compressible flow • Non-linear pressure drop • Decrease in Nusselt number 11.4.2 Axial Conduction Macrochannels: neglect axial conduction for Pe = Re D Pr > 100 (6.30) 25 Pe = Peclet number Microchannels: low Peclet numbers, axial conduction may be important, it increases the Nusselt number 11.4.3 Dissipation Microchannels: large velocity gradient, dissipation may become important 11.5 Slip Velocity and Temperature Jump Boundary Conditions Slip velocity for gases: 2 − σ u ∂u( x ,0) u( x ,0) − us = λ ∂n σu (11.10) 26 u( x ,0) = fluid axial velocity at surface u s = surface axial velocity x = axial coordinate n = normal coordinate measured from the surface σ u = tangential momentum accommodating coefficient Temperature jump for gases 2 − σ T 2γ λ ∂T ( x ,0) T ( x ,0) − Ts = σ T 1 + γ Pr ∂n (11.11) T(x,0) = fluid temperature at the boundary T s = surface temperature 27 γ = c p / cv , specific heat ratio σ T = energy accommodating coefficient NOTE (1) Eq. (11.10) and (11.11) are valid for gases (2) Eq. (11.10) and (11.11) are valid for Kn < 0.1 (3) σu and σT, are: • Empirical factors • They depend on the gas, geometry and surface • Values range from zero (perfectly smooth) to unity 28 • Difficult to determine experimentally • Values for various gases are approximately unity 29 11.4. 8 Analytic Solutions: Slip Flows Two common flow types, extensive use in MEMS: (1) Couette flow (shear driven): fluid is set in motion by a moving surface Examples: 100 µm stator rotor stationary ω 2µ movable Fig. 11.4 Fig. 11.5 30 (2) Poiseuille flow (pressure driven): fluid is set in motion by an axial pressure gradient Examples: Micro heat exchangers, mixers, microelectronic heat sinks NOTE • No pressure drop in Couette flow • Signifiant pressure drop in Poiseuille flow Boundary conditions: two types: (1) Uniform surface temperature (2) Uniform surface heat flux 31 11.6.1 Assumptions (1) Steady state (2) Laminar Flow (3) Two-dimensional (4) Slip flow regime (0.001 < Kn < 0.1) (5) Ideal gas (6) Constant viscosity, conductivity and specific heats (7) Negligible lateral variation of density and pressure (8) Negligible dissipation (unless otherwise stated) (9) Negligible gravity 32 (10) The accommodation coefficients are equal to unity, σ u = σ T = 1 .0 11.6.2 Couette Flow with Viscous Dissipation: Parallel Plates with Surface Convection y ho T∞ us • Infinitely large parallel plates u • Gas fills gap between plates H x Fig. 11.6 • Upper plate: moves with velocity us • Lower plate: stationary, insulated • Convection at the upper plate • Consider dissipation and slip conditions 33 Determine: (1) Velocity distribution (2) Mass flow rate (3) Nusselt number Find flow field and temperature distribution Flow Field • Normal velocity and all axial derivatives vanish • Axial component of the Navier-Stokes equations, (2.9), simplifies to d 2u dy 2 =0 34 Boundary conditions: use (11.10), Setσ u = 1 • Lower plate: n = y = 0 and us = 0, (11.10) gives du( x ,0) u( x ,0) = λ dy (g) • Upper plate: n = H – y, (9.10) gives du( x , H ) u( x , H ) = us − λ dy Solution y u 1 ( + Kn ) = u s 1 + 2 Kn H (11.14) 35 Kn is the local Knudsen number Kn = λ H (11.13) NOTE (1) Fluid velocity at the moving plate: set y = H in (11.14) u( H ) 1 + Kn <1 = us 1 + 2 Kn Effect of slip: • Decrease fluid velocity at the moving plate • Increase fluid velocity at the stationary plate 36 (2) Velocity distribution is linear (3) Setting Kn = 0 in (11.14) gives the no-slip solution y u = us H (k) Mass Flow Rate m m =W H ∫0 ρ u dy (11.15) W = channel width Neglect variation of ρ along y, (11.14) into (11.15) 37 us m = ρ WH 2 • Flow rate is independent of the Knudsen number • Compare with macrochannel flow rate mo (k) into (11.15) us mo = ρ WH 2 (11.17) This is identical to (11.16), thus m =1 mo (11.18) 38 Nusselt Number • Equivalent diameter for parallel plates, De = 2H • Nusselt number 2 Hh Nu = k (l) Heat transfer coefficient h: ∂T ( H ) −k ∂y h= Tm − Ts 39 ∂T ( H ) ∂y Nu = −2 H Tm − Ts (11.19) k = conductivity of fluid T = fluid temperature Ts = plate temperature NOTE (1) Fluid temperature at the moving plate, T (x,H), is not equal to surface temperature (2) h is defined in terms of surface temperature Ts 40 (3) Use temperature jump, (11.11), to determine Ts (4) For the upper plate, n =H – y, eq. (11.11) gives 2γ λ ∂T ( x , H ) Ts = T ( x , H ) + 1 + γ Pr ∂y (11.20) • Mean temperature Tm: defined in Section 6.6.2 mc pTm = W H ∫0 ρ c p uT dy (11.21) • Neglect variation of cp and ρ along y, use (11.14) . for u and (11.15) for m 41 2 Tm = us H H ∫0 uT dy (11.22) Determine temperature distribution: • Use energy equation, (2.15) • Apply above assumptions, note that axial derivatives vanish, (2.15) gives k ∂ 2T ∂y 2 + µΦ = 0 (11.23) 42 (2.17) gives the dissipation function Φ which simplifies to ∂u Φ = ∂y 2 (11.24) (9.24) into (9.23) 2 d T dy 2 =− µ du k dy 2 (11.25) Boundary conditions Lower plate: dT (0) =0 dy (m) 43 Upper plate: dT ( H ) −k = ho (Ts − T∞ ) dy Use (920) to eliminate Ts dT ( H ) −k = ho dy 2γ λ ∂T ( x , H ) − T∞ T ( x , H ) + 1 + γ Pr ∂n (n) Use velocity solution (9.14), solve for T 2 kH H 2γ Kn 2 β β 2 T =− y + H β + T∞ + + 2 ho 2 γ + 1 Pr β (11.26) 44 where µ us β = k H (1 + 2 Kn ) 2 (p) Velocity solution (11.14), temperature solution (11.26) giveTs , Tm and Nu kHβ Ts = + T∞ ho Tm = (u) 1 2 2γ Kn 2 1 2 2 kHβ H β KnH β + H β + T∞ (w) + + γ + 1 Pr 1 + 2 Kn 4 3 ho 45 2 Nu = 1 2γ Kn 1 2 + Kn + 1 + 2 Kn 4 3 γ + 1 Pr (11.27) Note the following regarding the Nusselt number (1) It is independent of Biot number (2) It is independent of the Reynolds number (3) Unlike macrochannels, it depends on the fluid (4) First two terms in the denominator of (11.27) represent rarefaction (Knudsen number). The second term represents effect of temperature jump 46 (5) Nusselt number for macrochannels, Nuo: set Kn = 0 in (11.27): Nuo = 8 (11.28) Ratio of (11.27) and (11.28) Nu 1 + 2 Kn = Nuo 8 8γ Kn 1 + 3 Kn + γ + 1 Pr (11.29) NOTE: Ratio is less than unity 47 11.6.3 Fully Developed Poiseuille Channel Flow: Uniform Surface Flux • Pressure driven flow between parallel plates • Fully developed velocity and temperature • Inlet and outlet pressures are pi and po • Uniform surface flux, q ′s′ q′s′ y Determine: (1) Velocity distribution (2) Pressure distribution (3) Mass flow rate (4) Nusselt number H/2 H/2 x q′s′ Fig. 11.7 48 Note: ∂p ≠ 0 ∂x Major difference between macro and micro fully developed slip flow: Macrochannels: incompressible flow (1) Parallel streamlines (2) Zero lateral velocity component (v = 0) (3) Invariant axial velocity ( ∂ u / ∂ x = 0) (4) Linear axial pressure ( dp / dx = constant) 49 Microchannels: compressibility and rarefaction change above flow pattern: (1) None of above conditions hold (2) Large axial pressure drop → density changes → compressible flow (3) Rarefaction: pressure decreases → λ increases → Kn increases with x (4) Axial velocity varies with axial distance (5) Lateral velocity v does not vanish (6) Streamlines are not parallel (7) Pressure gradient is not constant 50 Assumptions (1) Steady state (2) Laminar flow (3) H / R << 1 (4) Two-dimensional (5) Slip flow regime (0.001 < Kn < 0.1) (6) Ideal gas (7) Constant viscosity, conductivity and specific heats (8) Negligible lateral variation of density and pressure (9) σ u = σ T = 1.0 51 (10) Negligible dissipation Flow Field Additional assumptions: (11) Isothermal flow (12) Negligible inertia forces: ∂u ∂v ρ (u + v ) = 0 ∂x ∂y (13) The dominant viscous force is µ ∂ 2u ∂y 2 Navier-Stokes equations (2.9) simplify to: ∂p ∂ 2u − +µ =0 2 ∂x ∂y 52 Boundary conditions: Symmetry at y = 0 ∂u( x,0) =0 ∂y (e) For the upper plate, n = H – y ∂u( x , H / 2) u( x , H / 2) = − λ ∂y (f) Solution to u H 2 dp y2 u=− 1 + 4 Kn( p ) − 4 2 8 µ dx H 53 For an ideal gas Kn = λ H = µ π H 1 RT 2 p (11.33) Pressure Distribution p: To determine p(x), must determine vertical component v: start with continuity (2.2a) ∂ρ ∂ ∂ ∂ + ( ρ u) + ( ρ v ) + ( ρ w ) = 0 ∂ t ∂x ∂y ∂z Apply above assumptions 54 ∂ ∂ (ρ u) + (ρ v ) = 0 ∂x ∂y (h) Use ideal gas to eliminate ρ: p ρ= RT (11.31) (11.31) into (h), assuming constant temperature ∂ ∂ ( pv ) = − ( pu ) ∂y ∂x (i) (11.30) into (i) 55 ∂ H 2 ∂ dp y2 ( pv ) = p (1 + 4 Kn( p) − 4 2 ) ∂y 8 µ ∂x dx H (j) Boundary conditions: v ( x ,0 ) = 0 (k) v ( x , H / 2) = 0 (l) Multiply (j) by dy, integrate and using (k) ∫ y H 2 ∂ dp y2 d ( pv ) = (1 + 4 Kn( p) − 4 2 ) dy p 8 µ ∂x dx 0 0 H y ∫ (m) 56 Evaluate the integrals H 3 1 ∂ dp v= p 8 µ p ∂x dx y 4 y 3 [1 + 4 Kn( p)] − 3 H 3 H (11.32) Determination of p(x): Apply boundary condition (l) to (11.32) ∂ dp p ∂x dx y 4 y 3 =0 [1 + 4 Kn( p)] − 3 H 3 H y= H / 2 Express Kn in terms of pressure. Equations (11.2) and (11.13) give λ µ π 1 Kn = H = H 2 RT p (n) (11.33) 57 Evaluate (n) at y = H/2, substitute (11.33) into (n) and integrate p dp dx 1 1 µ + 2 π RT =C 3 H p Integrate again (T is assumed constant) 1 2 µ p + 2π RT p = Cx + D 6 H (o) Solve for p p( x ) = −3 µ H 2π RT + 18π RT µ2 H 2 + 6Cx + 6 D (p) 58 Pressure boundary conditions p(0) = pi , p(L) = po (q) Apply (q) to (p) 1 µ C= ( po − pi ) + 2πRT ( po − pi ) 6L HL 2 2 pi µ D= 2πRT pi + 6 H 2 Substitute into (p) and normalize by po 59 p( x) 3µ =− 2π RT + po Hpo (r) pi x pi 6µ pi 18µ 2 π RT pi 6µ + 1 − + 2 π RT ( 1 − ) + + 2 π RT po L po2 Hpo po H 2 po po Hpo 2 2 2 2 Introduce outlet Knudsen number Kno using (11.2) and (11.13) Kno = λ ( po ) H = µ π H po 2 RTo (11.34) Substitute (11.34) into (r) 2 pi pi2 pi x p( x ) = −6 Kno + 6 Kno + + (1 − 2 ) + 12 Kno (1 − p ) L po p po o o (11.35) 60 NOTE: (1) Unlike macrochannel Poiseuille flow, pressure variation along the channel is non-linear (2) Knudsen number terms represent rarefaction effect (3) The terms (pi/po)2 and [1- (pi/po)2](x/L) represent the effect of compressibility (4) Application of (11.35) to the limiting case of Kno =0 gives p( x ) = po pi2 pi2 x + (1 − 2 ) 2 po po L (11.36) This result represents the effect of compressibility alone 61 Mass Flow Rate m = 2W H/2 ∫0 ρ udy (s) W = channel width (11.30) in (s) WH 3 [1 + 6 Kn( p)] ρ dp m=− 12µ dx (t) Density ρ : p ρ= RT (11.37) 62 (11.33) gives Kn(p) Kn( p ) = λ ( p) H = µ π Hp 2 RT (11.33) (11.33) and (11.37) in (t) dp WH 3 µ π m=− p+6 RT 12µ RT H 2 dx (11.38) (11.35) into (11.38) and let T=To 1 W H 3 po2 m= 24 µ LRTo pi2 pi 2 − 1 + 12 Kno 24( − 1) po po (11.39) 63 Compare with no-slip, incompressible macrochannel case: 1 W H 3 po2 pi mo = − 1 12 µ LRT po (11.40) m 1 pi = + 1 + 12 Kno mo 2 po (11.41) Taking the ratio NOTE (1) Microchannels flow rate is very sensitive to H (2) (11.39) shows effect of rarefaction (slip) and compressibility on m 64 (3) Since pi / po > 1, (11.41) shows that neglecting compressibility and rarefaction underestimates m Nusselt Number 2 Hh Nu = k (u) For uniform surface flux q ′s′′ q′s′ h= Ts − Tm Substitute into (g) 2 H q′s′ Nu = k (Ts − Tm ) (v) 65 Plate temperature Ts: use (11.11) Ts = T ( x , H / 2) + 2γ λ ∂T ( x , H / 2) 1 + γ Pr ∂y (11.42) Mean temperature Tm: H/2 Tm ∫ = 0 uT dy (11.43) H/2 ∫0 udy Need u(x,y) and T(x,y) Velocity distribution: (11.30) gives u(x,y) for isothermal 66flow Additional assumption: (14) Isothermal axial velocity solution is applicable (15) No dissipation, Φ = 0 (16) No axial conduction, ∂ 2T / ∂x 2 << ∂ 2T / ∂y 2 (17) Negligible effect of compressibility on the energy equation (18) Nearly parallel flow, v = 0 Energy equation: equation (2.15) simplifies to ∂T ∂ 2T =k 2 ρ c pu ∂x ∂y (11.44) 67 Boundary conditions: k ∂T ( x ,0) =0 ∂y (w) ∂T ( x , H / 2) = q′s′ ∂y (x) To solve (11.44), assume: (19) Fully developed temperature Solution: T(x,y) and Tm(x): Define T ( x , H / 2) − T ( x , y ) φ= T ( x , H / 2) − Tm ( x ) (11.45) 68 Fully developed temperature: φ is independent of x φ = φ ( y) (11.46) ∂φ =0 ∂x (11.47) Thus (11.45) and (11.46) give ∂φ ∂ T ( x , H / 2) − T ( x, y ) = =0 ∂x ∂x T ( x , H / 2) − Tm ( x ) 69 Expanding and use (11.45) dT ( x , H / 2) ∂T dT ( x , H / 2) dTm ( x ) − φ ( y) − − = 0 (11.48) ∂x dx dx dx Determine: ∂T ( x , y ) dT ( x , H / 2) dTm ( x ) , and ∂x dx dx Heat transfer coefficient h: ∂T ( x , H / 2) −k ∂y h= Tm ( x ) − Ts ( x ) (y) 70 (11.42) gives Ts(x). (11.45) gives temperature gradient in (y) T ( x, y ) = T ( x, H / 2) − [T ( x, H / 2) − Tm ( x )]φ Differentiate ∂T ( x , H / 2) dφ ( H / 2) = −[T ( x , H / 2) − Tm ( x )] ∂y dy (z) (z) into (y), use (11.42) for Ts(x) k[T ( x , H / 2) − Tm ( x )] dφ ( H / 2) h=− Ts ( x ) − Tm ( x ) dy (11.49) 71 Newton’s law of cooling: q′s′ h= Ts ( x ) − Tm ( x ) Equate with (11.49) q′s′ T ( x , H / 2) − Tm ( x ) = − = constant dφ ( H / 2) dy (11.50) Differentiate ∂T ( x , H / 2) ∂Tm ( x ) − =0 ∂x ∂x Combine this with (11.48) 72 dT ( x , H / 2) dTm ( x ) ∂T = = dx dx ∂x (11.51) NOTE: (11.51) replaces∂T with dTm in (11.44) ∂x dx Determine dTm : dx q′s′ m Conservation of energy for element: Tm + Tm dTm dx dx dx q′s′ Fig. 11.8 73 Conservation of energy for element: dTm 2q′s′Wdx + mc pTm = mc p Tm + dx dx Simplify dTm 2Wq′s′ = = constant dx mc p (aa) However m = WHρ um (bb) (bb) into (aa) 74 dTm 2q′s′ = = constant dx ρ c p um H (11.52) (11.52) into (11.51) dT ( x , H / 2) dTm ( x ) ∂T 2q′s′ = = = dx dx ∂x ρ c p um H (11.53) (11.53) into (11.44) ∂ 2T 2q′s′ u = 2 kH um ∂y (11.54) 75 Mean velocity: um 2 = H H /2 ∫0 udy (cc) (11.30) gives velocity u. (11.30) into (cc) H 2 dp H / 2 um = − 4 µ dx 0 ∫ y2 1 + 4 Kn − 4 2 dy H Integrate H 2 dp [1 + 6 Kn] um = − 12µ dx (11.55) 76 Combining (11.30) and (11.55) u 6 1 y2 = + Kn − 2 um 1 + 6 Kn 4 H (11.56) (11.56) into (11.54) 12 q′s′ 1 y2 = + Kn − 2 2 1 + 6 Kn kH 4 H ∂y ∂ 2T (11.57) Integrate twice 1 1 12q′s′ y4 T ( x, y) = ( + Kn) y − + f ( x) y + g( x) 2 (1 + 6 Kn)kH 2 4 12 H 2 (dd) 77 f(x) and g(x) are “constants” of integration Boundary condition (w) gives f ( x) = 0 Solution (dd) becomes 1 1 12q′s′ y4 T ( x, y) = ( + Kn) y − + g( x) 2 (1 + 6 Kn)kH 2 4 12 H 2 (11.58) NOTE: (1)Boundary condition (x) is automatically satisfied (2) g(x) is determine by formulating Tm using two methods 78 Method 1: Integrate (11.52) Tm ∫Tmi 2q′s′ dTm = ρ c p um H x ∫0 dx where Tm (0) = Tmi (11.59) Evaluate the integrals 2q′s′ Tm ( x ) = x + Tmi ρ c p um H (11.60) 79 Method 2: Use definition of Tm. Substitute (11.30) and (11.58) into (11.43) Tm ( x ) = H dp − 8µ dx H /2 ∫0 1 1 y 2 12q′s′ y4 2 1 + 4 Kn − 4 2 ( + Kn) y − + g ( x )dy 2 12 H H (1 + 6 Kn)kH 2 4 H dp H / 2 y2 − 1 + 4 Kn − 4 2 dy 8µ dx 0 H ∫ Evaluate the integrals 3q′s′ H 13 2 13 Tm ( x ) = ( Kn) + Kn + + g( x) 2 40 560 k (1 + 6 Kn) (11.61) Equating (11.60) and (11.61) gives g(x) 2q′s′ 3q′s′ H 13 2 13 g( x) = Tmi + x− ( Kn ) + Kn + 40 560 ρc pum H k(1 + 6Kn)2 (11.62) 80 (11.58) into (11.42) gives Ts 3q′s′ H 1 5 2γ q′s′ H Ts ( x ) = Kn + + Kn + g ( x ) k (1 + 6 Kn) 2 48 γ + 1 kPr (11.63) The Nusselt number is given in (v) 2 H q′s′ Nu = k (Ts − Tm ) (v) (11.61) and (11.63) into (v) Nu = 2 3 1 5 1 13 2γ Kn 2 13 ( ) − Kn Kn + + + Kn + (1 + 6 Kn) 2 48 (1 + 6 Kn) 40 560 γ + 1 Pr (11.64) 81 NOTE: (1) Kn in (11.64) depends of local pressure p (2) Pressure varies with x, Kn varies with x (3) Unlike macrochannels, Nu is not constant (4) Unlike macrochannels, Nu depends on the fluid (5) No-slip Nu for macrochannel flow, Nuo: set Kn = 0 in (11.64) 0 8 Nu 6 140 Nuo = = 8.235 17 (11.65) 4 0 0.04 0.08 0.12 Kn Fig. 11.9 Nusselt number for air 82 This agrees with Table 6.2 (6) Rarefaction and compressibility decrease the Nusselt number 83 11.6.4 Fully Developed Poiseuille Channel Flow: Uniform Surface Temperature Repeat Section 11.6.3 with plates at uniform surface temperature Ts • Flow field: same for both cases: y Ts (11.30)→ u(y) H/2 (11.35) → p( x ) / po H/2 x (11.35) → m Ts Fig. 11.10 • Energy equation: (11.44) is modified to include axial conduction 84 • Boundary conditions: different for the two cases Nusselt number: 2 Hh − 2H ∂T ( x , H / 2 ) Nu = = k Tm ( x ) − Ts ∂y Need T(x,y) and Tm(x) Solution approach: Solve the Graetz channel entrance problem and set x → ∞ to obtain the fully developed solution 85 Axial conduction: can be neglected for: Pe = PrRe > 100 Microchannels: Small Reynolds → Small Peclet number → Axial conduction is important Include axial conduction: modify energy equation (11.44) ∂T ∂ 2T ∂ 2T ρ c pu = k( 2 + 2 ) ∂x ∂x ∂y (11.67a) 86 Boundary and inlet conditions: ∂T ( x ,0) =0 ∂y T ( x , H / 2) = Ts − 2γ H ∂T ( x , H / 2 ) Kn ∂y γ + 1 Pr (11.68a) (11.69a) T ( 0, y ) = Ti (11.70a) T (∞, y ) = Ts (11.71a) 87 8 Axial velocity 7 Pe = 0 1 5 ∞8 Nu 1 u 6 y2 = + Kn − 2 um 1 + 6 Kn 4 H (11.56) 6 5 0 Solution 0.04 0.08 0.12 Kn Fig. 11.11 Nusselt number for flow between parallel plates at uniform surface temperature for air, Pr = 0.7, γ = 1.4 , σu = σT =1, [14] • Use method of separation of variables • Specialize to fully developed: set x → ∞ Result: Fig. 11.11 shows Nu vs. Kn 88 NOTE (1) Nu decreases as the Kn is increased (2) No-slip solution overestimates microchannels Nu (3) Axial conduction increases Nu (4) Limiting case: no-slip (Kn = 0) and no axial conduction ( Pe = ∞ ) : Nuo = 7.5407 (11.73) This agrees with Table 6.2 Heat Transfer Rate, q s: Following Section 6.5 89 q s = m c p [Tm ( x ) − Tmi ] (6.14) Tm (x) is given by Tm ( x ) = Ts + (Tmi − Ts ) exp [− Ph x] mc p (6.13) h , is determine numerically using (6.12) 1 x h = ∫ h( x )dx x 0 (6.12) 90 11.6.5 Fully Developed Poiseuille Flow in Micro Tubes: Uniform Surface Flux q′s′ r r ro Consider: • Poiseuille flow in micro tube • Uniform surface flux z q′s′ Fig. 11.12 • Fully developed velocity and temperature • Inlet and outlet pressures are pi and po 91 Determine (1) Velocity distribution (2) Nusselt number • Rarefaction and compressibility affect flow and heat transfer • Velocity slip and temperature jump • Axial velocity variation • Lateral velocity component • Non-parallel stream lines • Non-linear pressure 92 Assumptions Apply the 19 assumptions of Poiseuille flow between parallel plates (Sections 11.6.3) Flow Field • Follow analysis of Section 11.6.3 • Axial component of Navier-Stokes equations in cylindrical coordinates: 1 ∂ ∂v z 1 ∂p (r )= r ∂r ∂r µ ∂z (a) v z ( r , z ) = axial velocity 93 Boundary conditions: Assume symmetry and set σu = 1 ∂v z (0, z ) ∂r =0 ∂v z ( ro , z ) u( ro , z ) = − λ ∂r (b) (c) Solution ro2 dp r2 vz = − 1 + 4 Kn − 2 4 µ dz ro (11.74) 94 Knudsen number Kn = λ 2 ro (11.75) Mean velocity vzm v zm = 1 π ro2 ro ∫0 2π r v z dr Use (11.74), integrate ro2 dp v zm = − (1 + 8 Kn) 8µ dz (11.76) 95 (11.74) and (11.76) vz 1 + 4 Kn − ( r / ro ) 2 =2 v zm 1 + 8 Kn Solution to axial pressure 2 p( z ) pi pi pi z = −8 Kno + 8 Kno + + (1 − ) + 16 Kno (1 − ) po po po L po 2 (11.78) 2 (11.76) and (11.78) give m π ro4 po2 m= 16 µ LRT pi2 pi − 1) (11.79a) 2 − 1 + 16 Kno ( po po 96 For incompressible no-slip (macroscopic) π ro4 po2 pi mo = ( − 1) 8 µ LRT po (11.79b) Nusselt Number • Follow Section 11.6.3 2ro h Nu = k (d) Heat transfer coefficient h: q′s′ h= Ts − Tm 97 Substituting into (d) 2 ro q′s′ Nu = k (Ts − Tm ) (e) Ts = tube surface temperature, obtained from temperature jump condition (11.11) 2γ λ ∂T ( ro , z ) Ts = T ( ro , z ) + 1 + γ Pr ∂r Mean temperature: ro Tm ∫ = 0 v z T r dr ro ∫0 v z rdr (f) (11.80) 98 Energy equation: ρ c pv z ∂T k ∂ ∂T (r ) = ∂ z r ∂r ∂r (11.81) Boundary conditions: ∂T (0, z ) =0 ∂r (g) ∂T ( ro , z ) k = q′s′ ∂r (h) Define 99 T (ro , z ) − T (r , z ) φ= T (ro , z ) − Tm ( z ) (11.82) Fully developed temperature: Thus φ = φ (r ) (11.83) ∂φ =0 ∂z (11.84) (11.82) and (11.84) give ∂φ ∂ T (ro , z ) − T (r , z ) = =0 ∂ z ∂ z T (ro , z ) − Tm ( z ) 100 Expand (11.82) dT (ro , z ) dTm ( z ) dT (ro , z ) ∂T − − φ (r ) − =0 dz ∂z dz dz (11.85) Determine: ∂T (r , z ) dT (ro , z ) dTm ( z ) and , ∂z dz dz Heat transfer coefficient h,: ∂T (ro , z ) −k ∂r h= Tm ( z ) − Ts ( z ) (i) 101 Rewrite (11.81) T (r , z ) = T (ro , z ) − [T (ro , z ) − Tm ( z )]φ Differentiate and evaluating at r = ro ∂T (ro , z ) dφ (ro ) = −[T (ro , z ) − Tm ( z )] ∂r dr (j) k[T (ro , z ) − Tm ( z )] dφ (ro ) h=− Ts ( z ) − Tm ( z ) dr (k) (j) into (i) 102 Newton’s law of cooling h q′s′ h= Ts ( z ) − Tm ( z ) Equate with (k) q′s′ T (ro , z ) − Tm ( z ) = − = constant dφ (ro ) k dr (11.86) Differentiate ∂T (ro , z ) ∂Tm ( z ) − =0 ∂z ∂z 103 Combine with (11.85) dT (ro , z ) dTm ( z ) ∂T = = dz dz ∂z (11.87) Will use (11.87) to replace ∂T / ∂z in (11.81) withdTm / dz. q′s′ Conservation of energy to dx m Tm + Tm dTm dx dx dx dTm ′ ′ 2π ro qs dz + mc pTm = mc p Tm + dz dz q′s′ Fig. 11.13 104 Simplify dTm 2π roq′s′ = dz mc p (l) m = ρπ ro v z m (m) dTm 2q′s′ = dz ρ c p rov z m (11.88) However 2 (m) into (l) (11.88) into (11.87) dT (ro , z) dTm ( z ) ∂T 2q′s′ = = = dz dz ∂z ρ c provzm (11.89) 105 (11.89) into (11.81) 2q′s′ v z ∂ ∂T (r ) = r ∂r ∂r kro v z m (11.90) (11.77) is used to eliminate v z / z z m in the above q′s′ ∂ ∂T 4 (r )= ∂ r ∂r 1 + 8 Kn kro r2 1 + 4 Kn − 2 r ro (11.91) Integrate q′s′ T (r , z ) = (1 + 8 Kn)k ro 4 2 1r (1 + 4 Kn) r − + f ( z) y + g( z) 2 4 ro (n) 106 Condition (g) gives f (z ) = 0 Solution (n) becomes q′s′ T (r , z ) = (1 + 8 Kn)k ro 4 2 1r (1 + 4 Kn) r − + g(z) 2 4 ro (11.92) Condition (h) is automatically satisfied Determine g(z): Use two methods to determine Tm Method 1: Integrate (11.88) 107 Tm ∫T mi 2q′s′ dTm = ρ c p v z m ro z ∫0dz where Tm (0) = Tmi (11.93) Evaluate the integral 2q′s′ Tm = z + Tmi ρ c pv z m ro (11.94) Method 2: Use definition of Tm in (11.80). Substitute (11.74) and (11.92) into (11.80) 108 1 4q′s′ r 2 r4 2 1 + 4 Kn − 2 ( + Kn) r − + g ( z ) r dr 2 ro (1 + 8 Kn)kro 4 16 ro ro 2 r rdr 1 + 4 Kn − 2 ro 0 ro ∫0 Tm = ∫ Integrate Tm = q′s′ ro 7 2 14 16 Kn Kn + + g( z) + 2 3 24 k (1 + 8 Kn) (11.95) Equate (11.94) and (11.95), solve for g(z) 2q′s′ q′s′ro 7 2 14 g(z) = Tmi + z− 16Kn + Kn+ 2 3 24 ρc provzm k(1 + 8Kn) (11.96) 109 Use (f) and (11.92) to determineTs (ro , z ) 4q′s′ro 3 4γ q′s′ro Ts (ro , z ) = Kn + + Kn + g ( z ) k (1 + 8 Kn) 16 γ + 1 kPr (11.97) Nusselt number: (11.95) and (11.97) into (e) Nu = 2 4 3 1 14 7 4γ 1 ( Kn + )− 16 Kn Kn + + Kn + 2 (1 + 8 Kn) 16 (1 + 8 Kn) 3 24 γ + 1 Pr 2 (11.98) 110 Results: Fig. 11.14 • Fig. 11.14 gives Nu vs. Kn for air • Rarefaction and compressibility 4.0 decrease the Nusselt number • Nusselt number depends on Nu 3.0 the fluid • Nu varies with distance 2.0 0 along channel Fig. 11.14 • No-slip Nusselt number, Nuo, is obtained by setting Kn = 0 in (11.97) 48 Nuo = = 4.364 11 0.04 0.08 0.12 Kn Nusselt number for air flow through tubes at unifrorm surface heat flux (11.99) 111 This agrees with (6.55) for macro tubes 11.9.6 Fully Developed Poiseuille Flow in Micro Tubes: Uniform Surface Temperature • Repeat Section 11.6.5 with the tube at surface temperature Ts • Apply same assumptions r r ro z Fig. 11.15 Ts • Boundary conditions are different •Flow field solution is identical for the two cases 112 Nusselt number: 2ro h − 2ro ∂T ( ro , z ) Nu = = k Tm ( z ) − Ts ∂r • Determine T(r,z) and Tm(z) • Follow the analysis of Section 11.6.4 • Solution is based on the limiting case of Graetz tube entrance problem • Axial conduction is taken into consideration • Energy equation (11.81) is modified to include axial conduction: 113 ∂T k ∂ ∂T ∂ 2T (r )+k = ρ c pv z ∂ z r ∂r ∂r ∂z 2 (11.101a) Boundary and inlet conditions ∂T ( r ,0) =0 ∂z (11.102a) ∂T ( ro , z ) 2γ 2ro Kn ∂r γ + 1 Pr (11.103a) T ( ro , z ) = Ts − T ( r ,0) = Ti (11.104a) T (r , ∞ ) = Ts (11.105a) 114 (11.76) gives axial velocity vz 1 + 4 Kn − ( r / ro ) 2 =2 v zm 1 + 8 Kn (11.76) • Solution by the method of separation of variables • Solution is specialized for fully developed conditions at large z • Result for air shown in Fig. 11.16 • Neglecting axial conduction: set Pe = ∞ • Axial conduction increases the Nu 115 • Limiting case: no slip and no axial conduction: at Kn = 0 and Pe = ∞ 4.5 Nuo = 3.657 4.0 (11.72) ∞ 3.5 Nu This agrees with (6.59) • Limiting case: no slip with axial conduction: at Kn =0 and Pe = 0: 3.0 2.5 2.0 0 0.04 0.08 0.12 Kn Fig. 11.16 Nusselt number for flow through tubes Nuo = 4.175 at uniform surface temperature for air 116
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