538 I IEEE INDIA ANNUAL CONFERENCE 2004. INDICON 2004 i Anhydrous Silanization and Antibody Immobilization on Hotwire CVD Deposited Silicon Oxynitride Films Manoj Joshi, Sunil Singh, BibhuSwain, Samadhan Patil, Rajiv Dusane, Ramgopal Rao, Soumyo Mukheji Absrruct--Hotwire C M (HWCVD)deposited silicon rich nitride films were treated with 0 2 plasma using RF plesma setup. The thickngs o f this oxpitride film was measured using spectroscopic ellipsometry. The film was treated with 1343aminoethyl) aminopropyl]-trlmethoxysilene (AEAPS) followed by Immobilizatioa of Human immunoglobulin (HIgG) on it. Surface morphology at various stages of experimentation was studied using AFM. Antibody Lmmobllized surface is further bvestigated using fluomcence mImscopy. Keywords- Financial support from the Govemment of India under the National Programme on Smart Materials is gratefully acknowledged. HWCVD, AEAPS, silanization,HIgG I. INTRODUCTION ,. However the first technique suffers from the low density of antibody immobilization due to lack of enough Si02 sites available for forming silanol bonds and second require.few hours of chemical oxidization. Silicon nitride (Si,N,) is widely used as an insulating thin film as well as a passivation layer in semiconductor industry. Its Young's modulus is higher than silicon and its intrinsic stress can be controlled by the specifics of the deposition process. To minimize the HF etch rate and reduce residual stress, nitride may be deposited with an excess of silicon (silicon rich nitride) thereby creating an effective masking material against alkaline etch solutions. These properties attract its use in the microfabrication of various structures of Micro Electro Mechanical Systems (MEMS).Its hydrophobic nature may be effectively used to overcome problems like stiction. Further, silicon rich nitride films may act as an effective barrier against the mobile ion diffusion, (e.g. sodium and potassium ions found in biological environments) which increases its use in Bio-MEMS [I]. The electrical and mechanical properties of silicon nitride can be altered as per requirements of the application by choosing suitable deposition process parameters. Silicon n i ~ d ecan also be used to detect biomolecules by suitably modifying its surface. One such example has been demonstrated in pHISFET used as glucose sensor, by treating silicon nitride surface at the gate of ISFET with 0 2 plasma (21. Silanization ahd antibody immobilization may be possible on the native oxide layer formed on silicon nitride surface [3] or by oxidizing siticon nitride surface chemically [4]. This paper demonstrates antibody immobilization on hotwire CVD (HWCVD)deposited silicon rich silicon nitride that can also be used as a structural material for Bio-MEMS. The surface of the silicon nitride is treated with 02 plasma in a RF plasma setup to get a thin layer of oxynitride film which does not alter its mechanical-properties. The oxynitride film is subjected to silanization followed by antibody immobilization. The surface morphology of silicon nitride at the various stages of experimentation is studied with Atomic Force Microscopy (AFM).The. thickness -of oxynitride film is measured using spectroscopic ellipsometry. The antibody immobilization is examined using fluorescence microscopy. 11. MF;I'HODOLOGY A. Deposition of silicon nitride in Hotwire CVD l _ * l l l _ l _ I . I . c c Manoj Joshi. .? School of Biosciences and Bioengineering. Indian institute of Technology Borrbay. Sunil Singh,Bibhu Swain, Rajiv Dusane, Department of Metallurgical Engineering and Materials Science, h&an Institute of Technolow Bombay. Samadhan F'atil, Ramgopa! b o , Department of Elecmcal Engineering, Indian Institute of Technology Bombay,Mumba,India. Soumyo Mukherji Correspondingauthor- Tel. +91 22 2576-7767 Email- mukherji @cc.iitb.ac.in gas inlet fig. I Schematic cross section of hotwire depition chamber used for the deposition of silicon rich nitride. 0-7803-6909-3/04/$20.00 022004 IEEE Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on January 19, 2009 at 04:06 from IEEE Xplore. Restrictions apply. 539 MDLAN INSTITUTE OF TECHNOLOGY, KHARAGPUR 721302, DECEMBER 20-22,2004 ' Hotwire CVD is hown for low temperature deposition and high growth rate of the films [5]. O& HWCVD setup consists of deposition chamber (Fig.1) connected:to an ultra high vacuum system (UHV). Silicon wafer (P-type,Clll>) was cleaned with standard RCA cleaning and loaded on the substrate heater. The process parameters of HWCVD deposited silicon nitride are as shown in Table 1. Tablel. ptoccss pamneters for HWCVD deposited Silicon NiMdc I Base nressure 1 IO* Torr S a 4 flow rate 1sccm NH3 flow rate 20sccm Substrate Temerature 300'C I Time of deposition 1 20min. I COSilanization and Antibody Immobilization [3-(2-aminoethyl) aminopropyll-bimethoxysilane (AEAPS)was obtained fiom Sigma Aidrich USA and HIgGI FITC tagged goat antihuman IgG from Bangalore Genei, I The etch rate of the silicon rich nitride obtained film was found very low in BHF. B. Oxygen plasma treatment to silicon nitride .. India. Silicon nitride samples treated with 0;plasma (silicon oxynitride) were subjected to sulphochromic sotution ( I d DI water with 500ug KzCrz07added With 20ml H2S04) for 10 minutes followed by DI .water rinse. This removes any native carbon impurities and creates OH groups on Si02 surface by opening siloxane bonds (Silanol sites). Surface adsorbed water was removed by heating the sample at ISO'C for two hours under vacuum. 1% AEAPS solution in ethanol was prepared in argon ambient. To maintain orientation of NH2 group of AEAPS on the surface away from oxynitride sufface, the pH of silane solution was made 5.2 by adding acetic acid followed by dipping the sample in it for 5 minutes. The excess amount of silane on the oxynitride surface was removed by rinsing in ethanol followed by condensation at 1IO'C in argon ambient. . 1% aqueous solution of the homo-bifunctional agent, glutaraldehyde, was used as a linker. Silanized oxynitride surface was dipped in it for 30 minutes followed by incubation of HIgG (0.5 mV ml in PBS) for 1 hour. The unsaturated aldehyde sites and non-specific adsorption sites on the antibody immobilized surface were blocked by dipping the samples for 1 hour at room temperature in 2mg/d solution of BSA in PBS, followed by rinse in PBS thrice, To identify the grafted antibody layer, FITC tagged goat anti-human HIgG (0.5 mV ml in PBS) was incubated for 1 hour, rinsed in PBS and stored at 4*C [7j. ' > Fig. 2 Schematic cross section of RF plasma system HWCVD deposited Si,N, film on silicon substrates was used for O2plasma treatments in a RF plasma system at 13.56 MHz. The process parameters for the RF 02 plasma treatment are as shown in Table 2. Tablc2. Process parameters for 0 2 p~asmatreatment Time for O2treatment O2flow rate The growth of oxynitride m a y be layer-by-layer oxidation process in which the oxygen atoms replace nitrogen atom to form an oxide layer at the oxide nitride interface. This has been explained as a four-step process, (i) oxygen injection at the oxide-plasma interface (ii) transport of the oxygen species through the growing oxide; (iii) transformation (oxidation reaction) at the oxide-nitride interface; (iv) transport of nitrogen species back to the oxideplasma interface [ 6 ] . I IOsccm Fig. 2 shows the schematic cross section of RF plasma system used for this purpose. All the plasma treatments were carried out with highly enriched oxygen gas. 111. RESULTS A. Atomic Force Microscopy (AFM) The AFM system used was Digital Instrument Nanoscope 111. The high aspect ratio SiSN4super tips probes integrated on Si3N4cantilever were used in contact imaging mode. Silicon nitride surface before and after 02 plasma treatment was observed in contact mode AFM.Fig.3a shows the surface morphology of HWCVD deposited silicon nitride and Fig.3b shows the same surface after 02 plasma treatment. It was observed that the surface morphology of silicon nitride changes with the 0 2 plasma treatment. The R M S surface roughness of silicon nitride was 1.08 nm and grain height was 0.06 nm. For oxynitride surface, the R M S surface roughness found was 3.8 nm and grain height was 11.6 nm. This shows that during transformation of silicon Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on January 19, 2009 at 04:06 from IEEE Xplore. Restrictions apply. I 540 IEEE INDlA ANNUAL CONFERENCE 2004. MDlCON 2004 oxynitride surface AFM was done in tapping mode. In contact mode AFM,the contact force excreted by scanning tip on loosely adsorbed protein molecules affect the resolution of AFM imaging adversely [8]. The high aspect ratio silicon super tip probes were used in tapping imaging mode. Tapping Mode AFM operates by scanning a tip attached to the end of an oscillating cantilever across the sample surface. The cantilever is oscillated at or slightly below its resonance frequency (-300 &) with amplitude ranging typically from 20nm to l o b The tip lightly taps on the sample surface during scanning, contacting the surface at the bottom of its swing. R M S surface roughness of silanized oxynitride surface was 5.21 nm and grain height was 25.06 nm The RMS surface roughness of antibody immobilized silicon oxynitride surface was 3,96 nm and grain height was 15.67 nm The R M S roughness and grain height of antibody immobilized surface closely resembles with silicon oxynitride surface indicating that the antibody immobilization is quite dense and uniform on silicon oxynibide surface. E. Fluorescence Microscopy Silicon nitride surfaces with.,and without 02 plasma treatment subjected to silanization and antibody itlrmobi~ization.To identify the .grafted antibody layer, FITC tagged goat anti HIgG was incubated on it and observed under fluorescent microscope. A- Zeiss Axioskop-2 MAT microscope with fluorescence excitation wavelength of 450490 nm and emission sensitiviv above 520 run w a s used for the studies. The sampIes were observed using simple optical microscopy (Fig.4a and FigAc) for preliminary identification ' of surface features. Following.this, fluorescence micrographs of the sample surfaces at the same spots were obtained ' (Fig.4b and Fig.4d,). As observed from these micrographs, weak fluorescence was detectable fiom the nitride surface wi+out plasma treatment at the areas corresponding to incubation of FITC tagged antibodies (Fig.4b). , a s may be due SilaniZation and antibody immobilization on.'native oxides of silicon nitride or the adsorption of antibodies oninitride surface. Brighter fluorescence was observed from-similar areas of the nitride surface treated with O2plasma (Fig4d). C Spectroscopic Ellipsomei?y The thiclmess of the oxynitride film on the silicon nitride surface was investigated using spectroscopic ellipsometry using a SENTECH Instruments-GmbH, model SE 800 ellipsometer. The position of the arm was located at 70' ' . ' (4 ' Fig. 3 AFM images of (a) silicon nitride surfnce (b) silicon oxyni@de surface (c) silanized oxpitride surface (d) Antibody lmmpbilized silicon axpitride surface nitride in to oxynitride there is drastic'change in sirface morphology. . . ' Tapping mode AFM is preferred for tbe AkM of soft surfaces. Hence for silanized and antibody immobilized' % . . ' I " ... . . . . . ~ L . Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on January 19, 2009 at 04:06 from IEEE Xplore. Restrictions apply. . 541 INDIAN INSTITUTE OF TECHNOLOGY, KHARAGPUR 721302, DECEMBER 20-22,2004 applications in micro-bio-systems. Oxygen plasma treatments at elevated temperatures may fiuther increase the density of Si02 on silicon nitride surface. Antibody immobilization using silanization on such surface may give higher density of immobilization. ANKNOWLEDGEMENT a I The authors thank Professors R. La1 and R. Pinto from Electrical Engineering Department, IIT 3ombay, for their heIpful discussion experimental support. Authors also thank Professor S.Major for his support in using AFM. REFERENCES MaIuf, “An Introduction to Microelectromechanical Systems Engineering,” Artech House, Basten, London. [l] Nrtdim b. [2] Li-Te Yin, Jug-Chun Chou et. al., “Characteristics of Silicon Nitride after 0 2 Plasma Surface Treatment for pH-ISFET Applications,” IEEE Transactions on Biomedical Engineering, vol. 48,no.3, March 2001. [3] R. A. Williams & H. W. Blanch, “Covalent immobilization of protein monolayers for biosensor application,” Biosensors & BioeIectronics 9 (1994)159167. C [43 Sang-Ho Lee a, Chang-So0 Lee b, DongiSik Shin, “Microprotein patterning using a lift-off process with fluorocarbon tluIl film,” Sensors and Actuators, B 99, (2004) 623-632. B. Patil, A h A. K d h a r , R.O.Dusane, ‘Transparent silicon nitride alloy fiIms by hot wire CVD technique” presented at the seminar on semiconductor physics and devices central University, . Hyderabad; . March 57,1999. [5] Samadhan d Fig. 4 Micrographs of antibody in&bhzod (a) silicon nitride surfacc undcr normal optical microscope @) silicon nitride surface unda fluoresecnt microscope (c) silicon oxjmitride surface under normal optical microscope (d) silicon nitride surfacc under fluorescent microscope. witb respect to the stage, and wavelength used was 350 to ’ BOO m. Elipsometry measurements were made on several different spots on silicon nitride and silicon oxynitride surfaces. Thickness of HWCVD deposited silicon nitride film was 200 nm (RI-1.985)and for oxynitride film it was 61.56 nm (RI-1.765). (61 Octmvien Buiu, Gray PKennedy et.al, “Structural Analysis of Silicon Dioxide and Silicon Oxynitride Films Produced using an Oxygen Plasma,’! IEEE Transactions on Plasma Science, VOL.26, N0.6, Dec.1998 Immunosensor for (71 Bhagwati Prasad, “Capacitive Fibronectin,” ‘Ph.D. thesis’ submitted to school of Bioscience and Bioengineering,.IIT Bombay, 2000. IV CONCLUSION In order to obtain the antibody immobilization on silicon rich nitride, O2plasma treatment can be used. In this case O2 plasma trea’meit was carried out at room temperature. Above results demonstrate QZ plasma treatment on silicon rich nitride is able to generate oxynitride film of reasonable thichess. Subsequently .this oxfitride film can be used to immobilize antibodies via the process of silanization. Since silicon is widely used material in silicon derived microsystems such immobilization has great potential for (81 Hong Xing You, Chirstophes R.Lowe, “AFM Studies of Protein Adsorption,,” Journal of colloid and interface science, ~01.182,pp 586-601, 1996. Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on January 19, 2009 at 04:06 from IEEE Xplore. Restrictions apply.
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