CP620, Shock Compression of Condensed Matter - 2001 edited by M. D. Furnish, N. N. Thadhani, and Y. Horie © 2002 American Institute of Physics 0-7354-0068-7/02/$ 19.00 MODELING OF URANIUM ALLOY RESPONSE IN PLANE IMPACT AND REVERSE BALLISTIC EXPERIMENTS B. Hen-maim1, A. Landau1, D. Shvarts1'2, V. Favorsky2 E. Zaretsky2 ; 2 Nuclear Research Center - Negev, P.O.Box 9001, Beer-Sheva 84106, Israel. Mechanical Engineering Dept, Ben Gurion University, P.O. Box 653, Beer-Sheva 84105, Israel. Abstract The dynamic behavior of a solution heat-treated, water-quenched and aged U-0.75wt%Ti alloy was studied in planar (disk-on-disk) and reverse ballistic (disk-on-rod) impact experiments performed with a 25 mm light-gas gun. The impact velocity ranged from 100 to 500 m/sec. The impacted samples were softly recovered for further metallographic examination. The VISAR records of the sample free surface velocity, obtained in planar impact experiments, were simulated with 1-D hydrocode for calibrating the parameters of modified Steinberg-Cochran-Guinan (SCO) constitutive equation of the alloy. The same SCO equation was employed in 2-D AUTODYN simulation of the alloy response in the reverse ballistic experiments, with VISAR monitoring of the lateral sample surface velocity. Varying the parameters of the strain-dependent failure model allows relating the features of the recorded velocity profiles with the results of the examination of the damaged samples. INTRODUCTION equivalent plastic strain £ /: : Y = YQ (l -h $€{ Jl. In the case of the numerical simulation of the reverse ballistic impacts with the impactors and samples made of uranium-titanium alloy, by using the same model with the strain-hardening parameters determined in planar impact experiments, a satisfactory description of the experimental results could not be achieved. Both the dislocations and the dislocation-related structures [4], such as stacking faults and twins, participate in plastic flow of uranium-based alloys. In contrast to the dislocations-governed plastic flow, resulting in strengthening the metal with the increasing of £ f -, the deformation twinning can effectively either strengthen or weaken the alloy [5]. The purpose of the present work is to find parameters of the constitutive model, additional to those determined in the 1-D experiments, enabling the description of 2-D strain-hardening and failure events in a uranium-titanium alloy Uranium alloys are known to be susceptible to extensive localization of deformation when subjected to high rate loading. The phenomenon is usually attributed to local material softening produced by the strain-induced heat generation. Lately, special attention was paid to the role of strain-hardening and strain-rate-hardening in the localization of the shear strain [1], It has been shown that intensification of the hardening results in earlier loss of shear stability and, perhaps, in the shear localization. The correlation between the intensification of the strain hardening and material susceptibility to strain localization due to varying the strain hardening parameters of the modeled material was observed by Zaretsky et al, [2] in numerical simulations of the impact of a tungsten heavy alloy disk on a rod made of the same material ("reverse ballistic impact"). The simulation was performed using the Steinberg-Cochran-Guinan (SCG) [3] constitutive model with a simple dependence of the material yield strength Y on the 1306 EXPERIMENTAL In order to establish parameters of SCO constitutive equation the solution heat-treated, water-quenched and aged U-0,75wt%Ti alloy (U-Ti) was previously characterized in planar impact experiments utilizing a 25-mm pneumatic gun. Both the impactors and samples were disks of about 24mm diameter made of U-TL The impactors and samples thickness was 2 and 6-mm, respectively. The reverse ballistic (RB) experiments were performed with the same gun. The U-Ti impactors were 5-mm thick and the U-Ti samples employed were cylinders of 20-mm length and 8-mm diameter. They were impacted at the face of the cylinder. The impact velocity and the impactor-sample misalignment (tilt) were controlled by charged pins. In all impacts, the tilt did not exceed 0.4 mrad. In the planar experiments, the velocity of the free surface of the U-Ti samples was monitored by VISAR [6], In the RB experiments, the VISAR beam was focused at a point located on the sample cylindrical surface 3.6 mm from the impacted cylinder face. In four RB experiments, the impact velocity was 112, 272, 412 and 472-m/sec. The sample recovered after 112-m/sec impact was found plastically deformed. After the higher impacts the samples were found damaged along the conical surface based on the impacted sample face. At 412 and 472-m/sec the impactors failed by plugging. The results of the planar impact experiments are shown in Fig. 1 a. The stress deviators s = a - p , Fig. Ib, were obtained from the experimental velocity profiles by using the known Hugoniot of the 1 2 3 time after impact usec alloy to estimate the pressure p and calculating the stress <j and strain e from momentum and mass conservation laws, considering the compressive part of the profile as a simple centered wave. SIMULATIONS The planar impact experiments with U-Ti alloy were simulated numerically, using 1-D finite difference Lagrangian code and material strength y = y0(l+/te|.)w suggested in [3]. Since all the velocity profiles show smooth elastic-plastic transition, some 20% spatial randomization of the FO values was added, in order to achieve better agreement between the modeling and the experiment. It was found, however, that the coincidence may be improved by substituting the above expression by another one, Y = FQ + fief , with no need for any randomization. The commercial 2-D Lagrangian code AUTODYN-2D was used for numerical simulations of the RB experiments. Since the point of intersection of the VISAR beam with the sample surface moves in Lagrangian coordinate system, the Lagrangian coordinates of this point was determined for each calculation cycle and the normal to the sample axis component of its velocity was saved. The mesh size was 100x100 Jim, The 2-D simulations were started with both the equation of state and the SCO-constitutive equation, including the strength of Y = F0(l + /te(- }n -type, and material 0.02 4 0.04 0.06 true strain 0.08 FIGURE 1. Free surface velocity profiles of U-Ti samples, obtained in the planar impact experiments (a) and the stress deviators calculated from the corresponding profiles (b). Impact velocities are shown in m/sec. 1307 parameters suggested for U-Ti alloy by the AUTODYN library. The increase in the strength was limited by Fmax whose values for the impact with velocities 112, 272, 412 and 472-m/sec was found equal to 1, 1, 1,2 and 2.5-GPa, respectively. The strength of the Y = YQ + ftef form was also tested. Surprisingly, the 2-D simulations were found insensitive to such substitution. With any form of the strength, the AUTODYN simulations reproduce the general form of the recorded VISAR signal. The coincidence was found reasonable only for 112m/sec impact. For stronger impacts, the discrepancy between the experimental and the simulated profiles increases with increasing the impact velocity. The VISAR records obtained after RB shots are shown in Fig. 2 together with the simulation results. plastic strain is large, was added to the SCO model. The plastic stain, unlike in the planar impact experiments, may be large during such loading. Simulations, with yield strength of the form Y = YQ (l + Jfe. Jl exp(l - B s f } were performed (Fig. la). The exponential form of the factor was chosen in order to preserve positive value of the strength Y for any value of the strain EJ . It was found that varying the softening parameters in a very wide range has almost no influence on the results of the simulations. Note, that varying the parameters is limited by the interruption of the AUTODYNE calculation due to the mesh distortion. Failure processes occurring in the internal regions of the sample may also disturb the complete momentum transfer. The simplest (bulk) failure model available in AUTODYN library was introduced into the calculations. Assuming that the failure has to occur at the presence of a sufficient shearing stress and should also be accompanied by large plastic deformation, the failure criterion F = A€I\(JI ""^2 was chosen. The indexes 1 and 2 signify the local principal stress values. An example of failure-included simulations, with the failure parameter F = 0.875 GPa, are shown in Fig, 2b. Two conclusions can be drawn: (i) accounting the failure in the calculations may improve the results PARAMETRIC STUDY It is apparent from Fig. 2 that the employed constitutive equation fits the data well up to the first maximum of the velocity. The divergence starts with the velocity decrease after the first maximum was achieved. The post-maximum velocity values are supported by the stress signal arriving from the central part of the impactor-sample interface. We assumed that some softening of the material hinders the complete transfer of this signal. A softening factor, acting presumably when the equivalent 1 2 3 4 5 6 0 time after impact, p,sec 1 2 3 4 time after impact, FIGURE 2, Free surface velocity profiles and simulations of U-Ti samples, obtained in the reverse ballistic experiments, with hardening (line) and hardening + softening (dashed line) (a) and with hardening -»• softening + failure (b). Impact velocities are shown in m/sec. 1308 FIGURE 3. A cross-section metallography (a) and a damage map (b) of a U-Ti sample recovered after RB impact at 412 m/sec. of the simulations and (ii) the failure criterion in these runs is too high to have influence in the three weaker shots. Decreasing the failure criterion results in interrupting the calculations. Although the shortcomings of the used failure description are clear, the simulation reproduces the main features of the sample damage. The metallograhic cross-section of the U-Ti sample, recovered after 412-m/sec impact, is shown in Fig. 3b, together with the corresponding state of the failure, taking place at the time instant 5.1-usec after the impact. Several narrow parallel damage paths, inclined to the sample axis at the angle about 60, are present, both in the real sample crosssection and on the failure map. The simulation results also show initiation of the plugging observed in the impactor. Estimation of the velocity of the propagation of the damage regions, both in the impactor and in the sample, yields the value of about 700-750-m/sec. when rezoning was required due to excessive deformation. A finer mesh size, than the 100x100 um that was employed, should be used in the simulations, in order to reproduce fine features of the damage as the width of the widest adiabatic shear band is about 20 um. Although the failure threshold criterion used in the present study gives some failure localization, a more comprehensive constitutive description of the failure process is required. REIERENCES 1. Estrin Y., Molinari A. and Mercier S., Journ, Eng. Mater, and Technology, 119 322-331 (1997). 2. Zaretsky E. et. al,"Lateral Sample Motion in the PlateRod Impact" in SCCM-1999, edited by M. D. Furnish, et. al., AIP 505-2000, pp. 593-596. 3. Steinberg D.J., Cochran S.J. and Guinan M.W., Journ. AppL Phys., 51 (1980) 1498. 4. Armstrong P.E., Follansbee P. S. and Zocco T., M A Constitutive Description of the Deformation of a Uranium Based on the Use of MTS as a State Variable" in IPCS No 102, edited by J. Harding, Int. Conf. PMHRS, Oxford, 1989, pp. 237-244. 5. Yoo M. H., MetalL Trans. 12A, 409-418 (1981). 6. Barker L.M. and Hollenbach R.E., Journ. AppL Phys., 43,4669(1972). CONCLUSIONS Introducing the strength parameters, calibrated on the base of the planar impact experiments, into the 2-D numerical simulation of the velocity profiles obtained in reverse ballistic experiments allows one to reveal the damage processes induced by the ballistic impact. More accurate modeling of the damage processes is impossible at present because the AUTODYN version that was used exhibited some limitations 1309
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