CP620, Shock Compression of Condensed Matter - 2001 edited by M. D. Furnish, N. N. Thadhani, and Y. Hone © 2002 American Institute of Physics 0-7354-0068-7/02/$ 19.00 THE EFFECT OF MICROSTRUCTURE ON THE SHOCK BEHAVIOUR OF y-TITANIUM ALUMINIDES. J.C.F. Millett, I.P. Jones*, N.K. Bourne, G.T. Gray III** Royal Military College of Science, Cranfield University, Shrivenham, Swindon, SN6 8LA, UK. *Dept. of Metallurgy and Materials Science, University of Birmingham, Elms Rd, Edgbaston, Birmingham, B15 2TT, UK. **Los Alamos National Laboratory, Los Alamos, NM. Abstract. Plate impact experiments have been performed on two alloys based on the intermetallic compound TiAl. Previously, workers have shown that microstructural features (such as grain size and phase distribution) significantly affect the mechanical response both at quasi-static and intermediate strain-rates (Hopkinson bar). In this paper, the effects of such microstructural features are extended into the shock-loading regime. In particular, the microstructural effects upon the Hugoniot, the Hugoniot Elastic Limit and the shock induced shear strength are explored. Results show that the differences in the properties of these two alloys under shock loading can be explained in terms of the microstructural differences observed at lower strain-rates. Hugoniots of two alloys, Ti-46.5Al-2cr-2Nb (5) and Ti48Al-2Cr-2Nb-lB (6) were shown to be significantly steeper than that of the engineering alloy Ti-6Al-4V. The shear strength in both materials was also seen to increase rapidly with increasing shock stress (7, 8), as might be expected from materials with high rates of work hardening. In the latter alloy, elastic precursor decay was also demonstrated (6). In this paper, we compare the shock behaviour of these two alloys, and attempt to explain them in terms of the microstructural differences between them. INTRODUCTION In the past few decades, alloys based on the L10, face-centred-tetragonal phase, TiAl have received increasing attention as light-weight materials for jet turbine applications. As such, there exists a great deal of literature concerning their quasi-static mechanical properties and microstructure (1-3). However, despite that fact that materials in these environments can experience high loading rates such as bird strike, foreign object damage and blade containment, their exists a scarcity of high-strainrate data in the literature. With regard to shock loading, much of the early work on the behaviour of bulk specimens was performed by Gray (4), who showed that dislocations operated on the a/2<110>{lll} slip system, with additional deformation occurring via twinning on the {112}(111) system. Post-shock strengths were also shown (4) to be unchanged from the unshocked state when equivalent strains were considered. Very recently, the mechanical response of TiAl alloys during shock loading has been investigated. The EXPERIMENTAL. Plate impact experiments were performed on 75 mm and 50 mm diameter single stage gas guns. The alloy Ti-46.5Al-2Cr-2Nb (referred henceforth as Ti46.5-2-2) was supplied in the form of 50 mm x 50 mm x 5 mm plates. The alloy Ti-48Al-2Cr-2Nb-lB (Ti-48-2-2-1) was in the form of a 100 mm diameter cast billet, from which samples 45 mm x 45 mm of varying thicknesses were cut, such that the impact 634 axis was parallel to the long axis of the ingot. Longitudinal stress measurements were made in two ways. In the Ti-46.5-2-2 material, manganin stress gauges (MicroMeasurements type LM-SS125CH-048) were supported on the back of the targets with 12 mm of polymethylmethacrylate (PMMA). The same method was used with the Ti48-2-2-1 alloy to determine the Hugoniot Elastic Limit (HEL) and precursor decay, where target thicknesses of 2, 5, 8 and 12 mm were investigated. Internal stresses (<JY) were calculated according to, 2Z n MATERIALS DATA Ti-46.5Al-2Cr-2Nb This material has a longitudinal wave speed (CL) of 7.36±0.03 mm jis"1, shear wave speed (cs) of 4.12±0.03 mm ^is"1, density (p0) of 3.99 g cm"3, and a Poisson's ratio (v) of 0.26. The microstructure had a duplex nature, with a grain size of ca. 125 um. Ti-48Al-2Cr-2Nb-lB. The properties of this alloy are, CL= 7.29±0.03 mm jas"1, cs= 4.25±0.03 mm us"1, pQ= 3.99 g cm"3 and v= 0.26. The grain size was ca. 250 um, where the grains were lamellar in nature, consisting of both y and a2 lathes. The microstructures of are shown in Fig. 1. (1) where Zg and Zp were the shock impedances in the samples and the PMMA backing plates, and crp was the stress measured in the gauge. In practice, the shock impedance of the samples was unknown, hence the acoustic impedance was used instead. In practice, this had the effect of introducing a small (ca. 5%) error into the measurement. The second method used the same gauge was placed between two 5 mm thick plates of Ti-48-2-21. In this embedded configuration, the gauge now experiences the internal longitudinal stress generated by the impact conditions. In addition, another gauge was supported on the front of the target assembly with a 1 mm coverplate, of the same material as the flyer plate. In this way, that gauge would also experience the internal stress, as well as providing timing information that could be used to calculate the shock velocity. In both cases, the voltage-time data was converted to stress using the methodology of Rosenberg et al. (9) To determine the lateral stress, 5 mm thick plates of both alloys were sectioned in half, and manganin stress gauges introduced 2 mm from the impact surface. The samples were them reassembled using a low viscosity epoxy adhesive with a curing time of approximately 12 hours. Stress data from these gauges (MicroMeasurements type J2M-SS-580SF025) were calculated according to the analysis of Rosenberg and Partom (10) using a modified analysis that does not require prior knowledge of the impact stress (11). a. Ti-46.5Al-2Cr-2Nb b.'. FIGURE 1. Optical micrographs of the alloys in this investigation. (0 D- o 0.8 • 0.7 1 0.6 (X - 4 • Ti-48AI-2Cr-2Nb-1B •'. D Ti-46.5AI-2Cr-2Nb : T 9 0.5 • * .y 0.4 (0 111 0.3 ; * 02 6 8 10 12 Specimen Thickness (mm) FIGURE 2. Elastic precursor decay in y-titanium aluminides. 635 ; 14 Even though the Hugoniot of Ti-48-2-2-1 has been measured over a much extended stress range compared to Ti-46.5-2-2, it is clear that the latter lies significantly above the former. This seems surprising when one considers the similarity in composition of these materials. It has been shown in other metallic systems, for example tungsten base (12) materials that the Hugoniot (in stress-particle velocity space at least) is relatively insensitive to composition. The differences in the Hugoniots of these materials are consistent with the observations of the HELs and the quasi-static work of Kim (2). A possible explanation presents itself when the differences between the hydrostat (P) and the Hugoniot stress, as defined by the well-known relation, RESULTS AND DISCUSSION In Fig. 2, we present the elastic precursor amplitude as a function of specimen thickness for the alloy, Ti-48-2-2-1. As a comparison, we have also included the HEL for Ti-46.5-2-2, in this case, taken from a specimen thickness of 5 mm. Even though we were not able to measure precursor amplitude as a function of thickness in Ti-46.5-2-2, it is still possible to make a comparison between the two materials from specimen thicknesses of 5 mm. Here it can be seen that Ti-46.5-2-2 is stronger than Ti-48-2-2-1. As can be seen from Fig. 1, the Ti46.5-2-2 alloy has a duplex microstructure with a grain size of ca. 120 jim, whilst the Ti-48-2-2-1 material has a larger grain size of ca. 250 jam in a fully lamellar microstructure. Whilst it should be borne in mind that these materials have different compositions, the differences in HEL follow the trends in quasi-static properties (yield strength etc.) shown by Kim (2). Here it was demonstrated that duplex microstructures are stronger than those of a lamellar nature. Strength has also been shown to increase with decreasing grain size. Thus, it would appear that the factors that govern the mechanical properties of y-based titanium aluminides at quasistatic strain rates also hold true at the extreme strain-rates imposed by shock loading. In Fig. 3, we present the shock Hugoniots of both alloys in stress-particle velocity space. (2) where r is the shear strength. If the hydrostat of both materials is similar (which from the similarity of the acoustic properties would seem possible), then the differences in the Hugoniots must be due to variations in the shear strengths between these two alloys. This issue is examined further in Fig. 4. Here we plot the variation of shear strength with longitudinal stress in both alloys. 2.5 I "T 12 i * Ti-46.5AI-2Cr-2Nb I 0 Ti-48AI-2Cr-2Nb-1B ^ 10 : l Typical error s. o - CO (0 '-_ £ 6 ° : '• : o f 2 CL CD, CM ^ j + Ti-46.5AI-2Cr-2Nb O Ti-48AI-2Cr-2Nb-1 B 0.5 -!_• CO 4 : i 2 : O/ 0 o : : : ° 0.1 0.2 0.3 0.4 '& 2 4 6 8 10 12 14 Longitudinal Stress (GPa) FIGURE 4. Shear strength versus shock stress for Ti-46.5-2-2 and Ti-48-2-2-1. 0.5 Partide Velocity (mm ijs"1) In both materials, it can be seen that shear strength increases rapidly with increasing longitudinal stress. This has been explained FIGURE 3. Shock Hugoniot of Ti-46.5-2-2 and Ti-48-2-2-1. 636 has a lamellar microstructure with a grain size of ca. 250 jim. These trends have proven to be consistent with observations in the variations of mechanical properties of these materials at quasistatic strain-rates. previously (7, 8) in terms of the high workhardening that these materials display. Meyers and Murr (13) have also shown that in two phase materials, if the elastic moduli of each phase are different, it is possible for dislocations to be 'punched out', thus increasing the overall dislocation density, and hence the shear strength. Schafrik (14) has measured the temperature dependence of the elastic moduli of the y and oc2 phases, with the Young's and shear moduli at room temperature for each phase being 173 GPa and 70 GPa (Y) and 146 GPa and 57 GPa (a2) respectively. It can also be observed that the Ti-46.5-2-2 alloy displays a higher shear strength than the Ti-48-2-21 material. With a higher proportion of a2 phase, it would seem possible that this would lead to greater dislocation generation. This is consistent with the hypothesis made above that the differences in the Hugoniots could be explained in terms of the differences in the shear strengths. These in turn can also be explained in terms of differences in the grain size, where strength increases with decreasing grain size. They are also consistent with the trends in other shock properties discussed in this investigation and in the quasi-static properties. Another possibility presents itself when the shear moduli are considered. Other metallic systems have been shown to display similar increases in shear strength, including copper (15) and tungsten (12). This has been shown to correlate with an increase in shear modulus with pressure of both materials, where Steinberg (16) has quoted values of the pressure dependence of the shear moduli of copper and tungsten at 0.0283 GPa'1 and 0.0098 GPa"1 respectively. Whilst such data for titanium aluminides does not appear to be available from the literature, this possibility should be born in mind. REFERENCES 1. Kim, Y.-W. Recent advances in gamma titanium aluminide alloys Mat, Res. Soc. Symp. Proc. 213 (1991) 777-794. 2. Kim, Y.-W. Microstrucural evolution and mechanical properties of a forged gamma titanium alloy Acta Met 40 (1992) 1121-2234. 3. Kim, Y.-W. ordered Intermetallic alloys 3. Gamma titanium aluminides Journal of Metals. 46 (1994) 30-39. 4. Gray, G.T. Influence of shock loading on the structure / property response of Ti-48Al-2Cr-2Nb and Ti-24Al-llNb Journal de Physique /FColloque C8 (1994) 373-378. 5. Millett, J.C.F., Gray, G.T. and Bourne, N.K. The shock Hugoniot of the intermetallic alloy, Ti-46.5Al-2Nb-2Cr J. Appl Phys. 88 (2000) 3290-3294. 6. Millett, J.C.F., Bourne, N.K. and Jones, I.P. Shock induced mechanical response of a g-TiAl alloy J. Appl Phys. 89 (2001) 2566-2570. 7. Millett, J.C.F., Gray, G.T. and Bourne, N.K. Lateral stress measurements and shear strength in a shock -loaded g-TiAl alloy J. Phys. IV10 (2000) 781-785. 8. Millett, J.C.F., Bourne, N.K. and Jones, I.P. Shear strength measurements in the TiAl-based alloy, Ti-48Al-2Nb-2Cr-lB during shock loading J. Appl. Phys. (2001) In press. 9. Rosenberg, Z., Yaziv, D. and Partom, Y. Calibration of foillike manganin gauges in planar shock wave experiments. J. Appl. Phys. 51 (1980) 3702-3705. 10. Rosenberg, Z. and Partom, Y. Lateral stress measurement in shock-loaded targets with transverse peizoresistive gauges. J. Appl. Phys. 58 (1985) 3072-3076. 11. Millett, J.C.F., Bourne, N.K. and Rosenberg, Z. On the analysis of transverse stresses during shock loading experiments J. Phys. D. Applied Physics 29 (1996) 2466-2472. 12. Millett, J.C.F., Bourne, N.K., Rosenberg, Z. and Field, J.E. Shear strength measurements in a shock-loaded tungsten alloy J. Appl. Phys. 86 (1999) 6707-6709. 13. Meyers, M.A. and Murr, L.E., Defect generation in ShockWave Deformation, in Shock Waves and High Strain-RatePhenomena in Metals, M.A. Meyer and L.E. Murr, Editors. 1981, Plenum Press: New York. p. 487-530. 14. Schafrik, R.E. Dynamic elastic moduli of the titanium aluminides Met. Trans. 8A (1977) 1003-1007. 15. Millett, J.C.F., Bourne, N.K. and Rosenberg, Z. Shear stress measurements in copper, iron and mild steel under shock loading conditions J.Appl. Phys 81 (1997) 2579-2583. 16. Steinberg, D.J., (1996), Equation of state and strength properties of selected materials, Lawrence Livermore National Laboratory, UCRL-MA-106439. CONCLUSIONS. The shock properties of two Y-based titanium aluminide alloys, Ti-46.5Al-2Cr-2Nb and Ti-48Al2Cr-2Nb-lB have been investigated. Comparison of the shock properties, in particular the HEL, Hugoniot and shear strength show that the former material is significantly stronger than the latter. The first alloy has a duplex microstructure with a grain size of ca. 120 jim, compared to the second which 637
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