TAMOL™ SN Naphthalene Condensate *Note: OROTAN™ SN is the trademark used outside the U.S. TAMOL SN is the identical product marketed only in North America. Description TAMOL SN is an efficient and economical dispersing agent with applications in many industries. It is the neutral sodium salt of a condensed arylsulfonic acid. TAMOL SN is a tan, free-flowing granular material readily soluble in water. The solubility is not appreciably affected by salts and acids. Typical Physical Properties These properties are typical but do not constitute specifications. Solids, % 94.0 Sulfated ash, % 32.5 Na2SO4, % 8 Iron (as Fe2O3), % 0.006 Water insolubles, % 0.1 Alkalinity (as Na2CO3), % 0.4 pH, 2% solution 9.4 Bulk density (packed) g/cc lb/ft3 0.65 40.7 Screen analysis % through 325 mesh 7 Flash point (Setaflash Closed Cup) 300ºF (149ºC) TAMOL SN dispersant is slightly soluble in alcohols and in mixtures of alcohols. The addition of a polyhydric alcohol to methanol or ethanol increases the solubility and the rate of solution. TAMOL SN appears to be infinitely soluble in glycerol, ethyleneglycol, and diethyleneglycol, and the solutions become progressively more viscous as the concentration increases. It is not soluble in oils and does not form oil-in-water or water-in-oil emulsions. TAMOL SN is insoluble in most organic solvents, such as kerosene, toluene, ethoxyethanol, and carbon tetrachloride (solubility 0.01–0.1% in these liquids). Applications Manufacture of Synthetic Rubbers A very fine floc or “gum” tends to form during the emulsion polymerization of styrene-butadiene rubber, nitrile rubber, and polychloroprene despite the presence of efficient primary emulsifiers. The addition of a secondary dispersant, secondary emulsifier, or prefloc preventative, such as TAMOL SN, effectively minimizes the formation of gum. A secondary dispersant is economically important, because excessive gum formation in the reactors and in the styrene stripping column leads to frequent shutdowns for cleanup. The use of a secondary dispersant allows rubber production facilities to operate for considerably longer periods of time before shutdown. The presence of iron in secondary dispersants has very harmful effects on the production of synthetic rubber. The specification for TAMOL SN allows no more than 100 ppm of iron (expressed as Fe2O3), and the actual iron content is generally well below the specified maximum. The low salt content and subsequent high percentage of active material is also important to the rubber producer. Care must be taken in setting the level of secondary dispersant in dry rubber recipes. The quantity should be enough to minimize the formation of gum during polymerization, but not so high as to interfere with coagulation of the latex. The use of secondary dispersants is even more important in recipes intended to remain in latex form than those that are coagulated for the recovery of dry crumb. The levels of dispersant in latex applications are considerably higher than in dry rubber recipes. Recovery of Tall Oil in Papermills TAMOL SN is widely used in papermills as the preferential treating agent in recovering tall oil by the continuous acidification of soap skimmings. A typical process has been described by F. S. Sadler (to Sharples Division, Pennwalt Corp.), U.S. Patent 2, 802, 845 (Aug. 13, 1957). The soap skimmings separating from the black liquor consist of a mixture of emulsified tall oil soaps and lignin. In the presence of as little as 0.15% of TAMOL SN (based on tall oil solids), the acidic aqueous phase preferentially wets the lignin fraction, and the crude tall oil separates cleanly by centrifugation. The overall process provides an improved grade of tall oil in substantially high yields. In addition, TAMOL SN retards the deposition of lignin on the equipment and centrifuges and reduces the frequency of costly cleanups. Dispersant Action of TAMOL SN The dispersant action of TAMOL SN results from its effect of surrounding minute solid particles by a strong anionic (positive) charge. The particles thereby become mutually repellent and resist recombining to form aggregates. Furthermore, once the particles are separated, water wets them easily to form free-flowing mixtures. Since TAMOL SN does not wet and disperse solids by lowering the surface and interfacial tension, frothing and foaming do not occur when it is the sole dispersant during milling, grinding, and mixing operations. The following table compares the effect of TAMOL SN and Triton™ X-100, a typical surfactant, on the surface tension of water and the interfacial tension of a mixture of water and white mineral oil. TAMOL SN TRITON X-100 1 percent 5 percent 0.1 percent Surface tension in aqueous solution, dynes/cma 71 66.5 30 Interfacial tension of Arcoprime 90/water, dynes/cmb 47 36.5 2.4 pH 9.3 9.7 7.5 Properties aSurface tension of water = 72 dynes/cm bInterfacial tension of Arcoprime 90/water = 52 dynes/cm Aluminum, calcium, and zinc salts do not form insoluble precipitates with TAMOL SN. In general, TAMOL SN retains effectiveness in both acidic and alkaline media and is stable in the presence of mineral acids and bases. It is, however, often more effective under alkaline conditions. Ammonium hydroxide is suitable for adjusting the pH, and a small amount may improve the efficiency of TAMOL SN. Certain amino acids, such as aminobenzoic acid, precipitate the dispersant. As a rule, 0.5–1.5% TAMOL SN, based on the dry weight of dispersed phase, is adequate for stabilizing dispersions over a wide range of pH. The optimum level of TAMOL SN depends on the nature of the dispersed solid and the degree of dispersion, which depends in turn upon processing conditions. TAMOL SN can be added as a solid or as a 25%–30% aqueous solution to the mixing equipment along with the other ingredients. Incorporating TAMOL SN into a particular mill charge reduces the grinding time needed to produce a low fineness factor. In the case of aqueous slurries of zinc oxide, 2.0% TAMOL SN (based on weight of zinc oxide) can transform a 50% paste into a free-flowing dispersion. Levels of TAMOL SN as low as 0.5% can in some instances yield good dispersion of clays, precipitated chalk, and titanium dioxide. Pigment and Dye Dispersions The dispersant activity of TAMOL SN in colloidal systems, makes it useful in grinding pigments and dyes. The finished product has a pronounced creaminess superior to grinds made with alkali, and the grinding time is shorter. TAMOL SN is also active in organic systems sensitive to alkali and permits processing larger batches of colorant in grinding equipment by increasing the fluidity of the colloidal system. The frothing encountered with sodium silicate, for example, does not occur with TAMOL SN, which does not function as a surfactant in the usual sense. There is no carryover of solid when mills are rotated for different materials. Simple rinsing with water usually suffices to remove traces clinging to the walls. Still another benefit of TAMOL SN results from its light color and resistance to color change on exposure to light. Consequently, it does not alter the shade of colorants. TAMOL SN is a particularly good dispersant for carbon black. When equal volumes of acetylene black and 5% aqueous TAMOL SN are combined (the weight of black is about 10% of the total weight), the carbon is wetted instantly, and the mass becomes moist within 30 seconds. By contrast, water alone does not wet acetylene black even after two hours of contact. A concentration of TAMOL SN as low as 1.0% produces a smooth, uniformly wetted paste that can be diluted infinitely without forming floc or deposits. When TAMOL SN is an ingredient in a dispersion, mixing and processing equipment is usually easier to clean. An interesting phenomenon that occurs with TAMOL SN is the reduction of the viscosity of aqueous dispersions. This effect can be illustrated by treating stiff pastes or moist masses of difficult-to-wet pigments. The pastes normally require the addition of relatively large water amounts of flow. Adding small amounts of TAMOL SN solution, however, converts the pastes to free-flowing liquids. Lowering viscosity in this manner permits the manufacture of dispersions having higher solids content and thereby promotes more efficient utilization of grinding and milling equipment. The usual range of TAMOL SN concentrations necessary to produce flow in pastes of various commercial colorants is 0.5% to 1.5% (based on weight of colorant). More dispersant may be needed in some cases. Table I lists typical data for several colorants. Table I – TAMOL SN in Colorant Pastes Percent Water in paste Percent TAMOL SN required for flow Cadmium Lithopone Medium Red 16.6 0.66 Ultramarine Blue 32.7 0.08 Mapico Premium Yellow Orange 45.6 0.81 Light Cadmium Red 18.3 0.49 Chrome Orange S 24.8 1.6 Pure Red Oxide 46.8 0.85 Brilliant Deep Maroon 44.5 1.21 Chrome Yellow 29.1 1.63 Pure Indian Red 17.0 1.57 Excelsior Carbon Black 53.0 1.88 Mapico Black 26.8 1.92 Maroon Cadmium 19.7 0.73 Rayox (white-pigment) 31.0 4.92 Colorant TAMOL SN cannot be evaluated as a dispersing agent by the conventional surface-tension techniques and methods. A quantitative measurement of the fluidity of a pigment system can be made in a Stormer Viscometer. In this method, fluidity is defined arbitrarily by the equation: Fluidity = revolutions of the spindle per second weight in grams applied to spindle drive x 1000 Values of fluidity below 10 indicate a puttylike consistency and high viscosity. Values over 250 show high flow and extremely low viscosity. Several pigment dispersions were examined using the Stormer Viscometer method with an 800-gram load. The test systems were more fluid than the pigment pastes used in the study represented in Table I. Figure 1 shows the effect adding TAMOL SN at levels up to 1.0% on the fluidity of the systems. Clay Dispersions Many industrial uses for clay involve the viscosity relationship of the clay water system. Clays in general are complex aluminum silicates that form plastic masses in water. Some clays disperse readily in water to yield stable suspensions, but others floc when diluted with water. Clays do not respond uniformly to the addition of electrolytes and nonelectrolytes. Most clays consist of negatively charged particles and are peptized or dispersed by alkaline compounds such as sodium silicate, sodium hydroxide, and sodium phosphate. A material that stabilizes a clay dispersion is termed a deflocculating or peptizing agent. Coagulating agents, such as aluminum chloride, calcium chloride, and acids, are termed flocculants. No clear-cut demarcation between the two classes of compounds exists, however, because while low concentrations of an acid salt may peptize a dispersion, higher concentrations may have the reverse effect. Furthermore, clays are seldom pure minerals; rather they are mixtures of several species. As a consequence, the behavior of a commercial clay in the presence of a salt or surface-active agent cannot be predicted with any degree of certainty. Figure 1 Percent TAMOL SN on Weight of Pigment Figure 2 Percent TAMOL SN on Weight of Clay In general, TAMOL SN is highly effective in reducing the viscosity of clay slurries. At any given concentration of solids, the smallest amount of TAMOL dispersant that produces a noticeable effect is about 0.025%. Maximum activity is usually reached at a level of 0.05%; more changes may result at levels to 1.0% TAMOL SN. Figure 2 demonstrates the effectiveness of TAMOL SN in raising fluidity. One application in which the ability of TAMOL SN to disperse and stabilize clays can be useful is the manufacture of high-grade white paper stock with clay as a filler. Potentiation of Nonionic and Low-Foam Surfactants TAMOL SN exhibits hydrotropic (solubilizing) action for nonionic surfactants in built detergents. It also improves the antiredeposition effect of built detergents and aids in soil removal and rinseability in hard-surface cleaners. TAMOL SN is especially useful in formulations designed for such applications as cleaners for transport vehicles, machine dishwashing detergents, all-purpose concentrate cleaners, and liquid detergents. TAMOL SN can be used to extend the activity of nonionic and low-foam surfactants. Partial replacement of nonionic surfactants by TAMOL SN may afford cost savings. A general formulating guideline is that 20% to 50% of a conventional nonionic or 40% to 70% of a low-foam surfactant may be replaced by the dispersant. The limiting factor should be the critical micelle concentration of the surfactant at the use dilution. Consequently, the use level should not fall below 100 ppm for Triton X-100, 60 ppm for Triton CF-10 and Triton DF-12, and 30 ppm for Triton CF-76. FDA Status In our opinion, TAMOL SN conforms to the following Food and Drug Administration (FDA) regulations covering materials for various food packaging applications. Regulation 21 CFR Title 175.105 Adhesives Limitation 175.300 Resinous and Polymeric Coatings Up to 0.6% of total solids in can end cements for 5-gallon or larger containers 176.170 Components of Paper, Paperboard in Contact with Aqueous and Fatty Food As an adjuvant to control pulp absorption and pitch content before making sheet 176.180 Components of Paper, Paperboard in Contact with Dry Food 176.210 Defoaming Agents in Manufacture of Paper, Paperboard 177.1200 Cellophane Up to 0.1% as an emulsifier 177.1210 Closures with Sealing Gaskets for Food Containers Up to 0.2% of closure solids 177.2600 Rubber Articles Intended for Repeated Use TAMOL is a trademark of Rohm and Haas Company or of its subsidiaries or affiliates, and is intended to designate goods marketed primarily in North and South America; the same goods may be marketed in other countries, generally under other Company trademark designations. TRITON is a trademark of Dow Chemical. These suggestions and data are based on information we believe to be reliable. They are offered in good faith, but without guarantee, as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our products or the inclusion of descriptive material from patents and the citation of specific patents in this publication should not be understood as recommending the use of our products in violation of any patent or as permission or license to use any patents of the Rohm and Haas Company. ©Rohm and Haas, 2008 All rights reserved. May 2001 FC-162b
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