BOILING POINT DISTRIBUTION OF HYDROCARBONS AND SULFUR OR NITROGEN OF MEDIUM AND HEAVY PETROLEUM DISTILLATES BY GC AND CHEMILUMINESCENCE V. Otten1, E.B. Barendregt2 and R. Suijker2 – 1 PAC LP, 8824 Fallbrook Drive, Houston TX 77064 – 2 PAC LP, Innsbruckweg 35, 3047 AG, Rotterdam, The Netherlands EXPERIMENTAL CONDITIONS BP Distribution table - Percent Recovered BP Recovered BP Recovered BP Recovered BP mass% °C mass% °C mass% °C mass% °C FBP 396.2 70.0 298.4 30.0 222.4 IBP 74.2 80.0 315.8 40.0 249.8 5.0 144.1 90.0 341.3 50.0 265.7 10.0 164.2 95.0 357.9 60.0 281.3 20.0 192.4 FID1 A, Front Signal (TEST_081022\004F0201.D) pA INTRODUCTION Chromatographic condition match ASTM D2887 and ISO3924 8000 Inlet Petroleum products specifications are continuously tightened regarding the concentration of heteroatom species. The stringent requirements derive not only from environmental regulations but also from the standpoint that these species have detrimental effects in catalytic hydrocracking and hydrotreating processes. Sulfur and Nitrogen are the most abundant constituents in fuels and process streams. Therefore, to optimize the refining operations, it is of primary concern to determine precisely where in the boiling range span of the processing streams these undesired species are present. Temperature Programmed Inlet 100°C to 350°C at 20°C/min Column 10 m, 0.53 mm ID, 2.65 µm nonpolar 25 ml/min He carrier Oven 35°C to 350°C at 20°C/min Detector Split FID – NCD / SCD FID 370°C 40 ml/min H2, 450 ml/min Air Gas Chromatography Simulated Distillation equipped with specific chemiluminescence detectors for Sulfur and Nitrogen, offers the possibility to quantify the species and additionally provide insight in what fractions to turn more attention in order to more efficiently meet the quality specifications. The systems simultaneously produces three channels of data: The hydrocarbon boiling point distribution, the Sulfur trace and the Nitrogen trace Simdis distributions. NCD/SCD Antek 7090N/S Dual Furnace Sulfur Furnace: 950°C 10 ml/min O2, 90 ml/min H2, 80 ml/min He make-up Nitrogen Furnace: 950°C 10 ml/min O2 6000 Sulphur Report 4000 Total Sulphur= 325.13 ppm S 2000 Hydrocarbon 0 0 2 4 AIB2 B, Back Signal (TEST_081022\004F0201.D) 6 8 10 12 A series of modifications have been introduced to our GC-FID coupled with a 7090N/S chemiluminescence detector to improve the quality of the data in terms of sensitivity and long term stability on C5 – C70 range samples. 15 µV 800 600 400 327 ppm S 200 Sulfur 0 0 2 4 AIB3 D, 4th Signal (TEST_081022\004F0201.D) 6 8 10 12 min • Optimized dimensions for the ceramic tubes BP Recovered Fraction °C ppm S ppm S 410 313.46 4.89 420 316.54 3.08 430 318.53 1.99 440 319.90 1.37 450 320.92 1.03 460 321.69 0.77 470 322.29 0.60 480 322.81 0.52 490 323.26 0.45 500 323.67 0.41 510 324.03 0.36 520 324.36 0.33 530 324.68 0.32 540 324.98 0.29 BP Recovered Fraction °C ppm N ppm N 250 12.41 1.70 260 15.50 3.09 270 18.90 3.41 280 22.69 3.79 290 26.21 3.51 300 29.59 3.38 310 33.21 3.62 320 40.20 6.99 330 56.03 15.83 BP Recovered Fraction °C ppm N ppm N 340 74.47 18.44 350 111.08 36.61 360 143.41 32.33 370 166.77 23.36 380 180.57 13.80 390 187.81 7.24 400 192.28 4.47 410 195.77 3.49 Nitrogen Report Total Nitrogen= 196.16 ppm N 600 • Dual furnace design for Nitrogen and Sulfur detection BP Recovered Fraction °C ppm S ppm S 260 50.12 8.07 270 58.73 8.61 280 66.55 7.82 290 73.78 7.23 300 82.20 8.41 310 94.41 12.21 320 118.20 23.79 330 138.78 20.58 340 181.19 42.41 350 213.88 32.69 360 248.15 34.27 370 272.04 23.89 380 289.57 17.53 390 300.74 11.18 400 308.57 7.83 15 µV 0.1 µL neat Modifications to the Antek 7090N/S detector are made for higher sensitivity and robustness: BP Recovered Fraction °C ppm S ppm S 110 0.22 0.22 120 0.74 0.52 130 0.93 0.20 140 1.62 0.68 150 2.72 1.10 160 3.60 0.88 170 5.06 1.45 180 6.48 1.42 190 11.54 5.06 200 14.58 3.04 210 16.92 2.34 220 25.51 8.59 230 31.24 5.73 240 34.69 3.45 250 42.05 7.36 min 800 Sample Injection Sulphur - cut points 400 Nitrogen - cut points 199 ppm N 200 BP Recovered Fraction °C ppm N ppm N 160 0.20 0.20 170 0.76 0.56 180 1.26 0.50 190 2.71 1.46 200 3.70 0.98 210 5.42 1.72 220 6.51 1.10 230 8.42 1.91 240 10.71 2.29 Nitrogen 0 0 2 4 6 8 10 12 min Example of a Diesel Sample - A single analysis run yield three Chromatograms • Implementation of a high capacity ozone cell PAC Multi-elemental Simdis Software is used for boiling point distribution and total Nitrogen/Sulfur reporting PAC Multi-Elemental Simdis Report: Diesel Sample DISCUSSION EXPERIMENTAL DATA Sulfur BP Distribution - Normalized Nitrogen BP Distribution - Normalized 100 100 90 90 80 80 70 70 60 60 10/22/2008 05:50 10/22/2008 06:12 10/22/2008 06:35 10/22/2008 06:57 10/22/2008 07:19 10/22/2008 07:41 10/22/2008 08:03 R eco vered % Reco vered % 10/22/2008 08:26 50 40 10/22/2008 08:48 10/22/2008 09:10 50 10/22/2008 09:32 10/22/2008 09:54 40 30 30 20 20 10 10 0 0 10/22/2008 10:16 10/22/2008 10:38 10/22/2008 11:00 10/22/2008 11:22 10/22/2008 11:45 10/22/2008 12:07 10/22/2008 12:29 0 100 200 BP °C 300 400 Hydrocarbon BP (°C) Distribution table - Percent n = 20 IBP 10 20 Average 74.15 164.20 192.50 Stdev 0.235 0.251 0.000 0.32% 0.15% 0.00% RSD Sulfur n = 20 Average Stdev RSD BP (°C) Distribution table - Percent Nitrogen n = 20 Average Stdev RSD BP (°C) Distribution table - Percent IBP 139.87 0.905 0.65% IBP 172.84 5.868 3.39% 10 233.39 2.083 0.89% 10 268.95 3.596 1.34% 20 277.66 1.510 0.54% 20 315.83 2.380 0.75% 30 222.50 0.000 0.00% 10/22/2008 12:51 0 500 40 250.00 0.000 0.00% 50 265.80 0.251 0.09% 100 60 281.50 0.000 0.00% 200 BP °C 300 70 298.50 0.000 0.00% 80 316.00 0.000 0.00% 400 90 341.50 0.000 0.00% 500 FBP 396.83 0.294 0.07% 99.5 30 40 50 60 70 80 90 FBP 312.72 1.290 0.41% 325.65 0.824 0.25% 335.49 0.188 0.06% 345.02 0.267 0.08% 353.58 0.400 0.11% 364.72 0.841 0.23% 382.69 1.575 0.41% 494.07 7.045 1.43% 30 40 50 60 70 80 90 FBP 99.5 330.57 0.640 0.19% 340.90 0.368 0.11% 345.94 0.242 0.07% 352.04 0.189 0.05% 358.06 0.084 0.02% 365.03 0.059 0.02% 376.53 0.253 0.07% 408.54 0.141 0.03% Reported Total Sulphur 327.22 3.426 1.05% Reported Total Nitrogen The described multi-elemental SIMDIS system was calibrated with boiling points of normal paraffin up to C44 (545°C). Experimental conditions listed correspond to international standard Simdis methods such as ASTM D2887, ISO3927 and IP407. The response for Sulfur and Nitrogen components were determined with 5 ppm Sulfur and Nitrogen components and validated with certified NIST reference materials. Sulfur and Nitrogen linearity and equimolarity tests performed on this system show excellent performance. The sensitivity of the SCD/NCD allows the analyzer to detect Sulfur concentrations below 20 ppmS and Nitrogen below 60 ppmN in diesel samples, and possibly lower depending on the distribution of the sulfur/nitrogen components in the sample. This is based on the mentioned 0.1 ul neat injection. Injecting larger volumes risk column overload, causing the Boiling Point results to shift. The system was tested to determine possible sample discrimination of either FID or chemiluminescence detectors by splitting the column effluent. The fact that the boiling point calibration meets all standard method requirements concerning peak symmetry and resolution and the fact that the Reference Gas Oil produced a boiling point distribution within the ASTM consensus values prove that the sample analysis has not been affected and that the experimental conditions of the standards methods were maintained. The simultaneous system was tested for stability and robustness on diesel and gasoil samples performing continuous unattended analyses. The experimental data shows excellent repeatability and stability for all three boiling point distribution curves, as well as for the Total recovered Nitrogen and Sulfur. All analysis results are based upon the same calibration run. Other studies indicated this methodology can be applied to D7213 (Extended) and D6352 (HighTemp) too. However, more experimental data needs to be generated to validate system performance on these standard methods. CONCLUSIONS • By simultaneously utilizing the FID and the chemiluminescence detectors while splitting the column effluent in a controlled way, in addition to the hydrocarbon distribution, the boiling range distribution of Sulfur and Nitrogen compounds can also be determined from a single run. As a result, a physical and more detailed chemical composition characterization can be performed in a simple and rapid manner. • Improvements made to the Antek 7090N/S detector result in demonstrated improved sensitivity and excellent selectivity, along with improved robustness of the entire system. • Experimental results on medium distillates and fractions comprising gasoils and diesel show the boiling point distribution and yields. The methodology is fully compliant with the ASTM D2887 / ISO3924 / IP407 SIMDIS standard methods and produces equivalent results for the Hydrocarbon distribution. • The developed analytical system is fast, repeatable, and robust and can serve as an excellent screening technique to study refining and upgrading processes with high level of confidence and automation. 199.47 5.377 2.70% Bringing Innovative Solutions to Standards WWW.PACLP.COM
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