Indian Journal of Engineering & Materials Sciences Vol. 3(,!June 1996, pp. 131-132 Note Calibration of reference hydrometers using solid density standards o C Sharma & S Sinha National Physical Laboratory, Dr K S Krishnan Road, New Delhi I ro 012, India Received 29 Septemher 1995; revised 29 January 1996 This note suggests the use of solid density standard to calibrate reference standard hydrometers instead of conventional method of a calibrated open scale hydrometer. This ensures better accuracy of measurement, ease of operation and traceability in density measurement. Reference standard hydrometers are calibrated by most of the National laboratories using Cuckow method I. These hydrometers are used to calibrate laboratory grade hydrometers for routine applications. The process of calibration involves weighing of the hydrometer in air and in a liquid of known density, immersed to the level of graduation in question. The hydrostatic weighing in the liquid is carried out in temperature controlled bath which is normally maintained at 20°C. The density of calibration medium used for hydrostatic weighing of hydrometer is determined by using an open scale hydrometer. The use of solid density standard for determination of density of calibration medium instead of an open scale hydrometer is more practical. The open scale hydrometer has to be calibrated in a medium of known density by using a sinker whose volume is determined by taking water as standard for density measurement. Use of solid density standard would remove all these anomalies and the density of the calibration medium is determined directly by knowing mass of the solid density standard in air and in the medium. Solid density standard-Water presents some limitations as reference standard for density measurement and accuracy achieved? is about 3 ppm. Solid density standards have been fabricated- whose accuracy of density measurement has relative uncertainty of 7 x 10-7• Solid spheres made of quartz, Zerodur, silicon low expansion glass are used as solid density standards':". National Physical Laboratory, New Delhi maintains solid density standard like other standards of physical measurement. Quartz serves as primary standard and accuracy of measurement up to 2 ppm has been achieved. All measurements are carried out at 20°C. From primary standard, secondary standard of quartz or low expansion glass in various sizes are generated. One of the secondary standards of diameter 25 mm was used as solid density in calibration of reference standard hydrometers. A special arrangement was developed for loading and unloading the sphere using a suspension system for hydrostatic weighing. Experimental set-up-- The experiment set-up consists of a thermostatic bath in which distilled water.is filled. Xylene or some other liquid is taken in a cylindrical jar and dipped in thermostatic bath which has both heating and cooling arrangements. HOOJED TO BALANCE 11 \ 10 Fig. I-Suspension system for solid density standard and hydrometer [1. Micrometer head, 2. L N screw, 3. top plate, 4. transfer pan, 5. lock skew, 6. clamp for SOS, 7. solid density standard, 8. support for SOS, 9. reference standard hydrometer, 10. clamp for hydrometer, and II. up-down motion assembly] 132 INDIAN 1. ENG. MATER. SCl.,JUNE Temperature within the jar is maintained at 20°C with a variation of ± 0.0 I°C using temperature regulator. Mass measurement is carried out with a Mettler balance H-315 in which arrangement for loading below the pan has been provided. The resolution of balance is 100 ug and capacity I kg. A suspension system fixed on the cover of the jar helps to load and unload the density standard on the balance. A support which carries the solid density standard may be moved up and down by operating a micrometer head and places the density standard on a triangular support connected to the balance. When operated down, the solid density standard is made to rest on triangular support, thus loaded on the balance and mass measurement may be carried out. After measurement is over, it may be lifted up thus unloading the balance. The bath is movable as it is mounted on parallel horizontal rails. The top of the stem of hydrometer is gripped in a specia\1y designed clamp to sink the hydrometer to a desired graduation. The whole assembly is given in Fig. I. Measurements-First of all bath position is set and triangular support system is connected to balance. The standard is loaded on the balance and its mass is measured in the calibration medium. The standard is then unloaded from balance. The balance is now disconnected with suspension system and bath is moved and hydrometer is connected to balance through its own suspension arrangement. The hydrometer may be immersed to any defined mark using this special suspension device which may be moved up or down. Thus mass of the hydrometer up to the given mark of immersion in the medium is determined. From mass of solid density standard in air and calibration medium, the density of calibration 1996 medium is first determined. From known density of medium the value of density corresponding to the mark of hydrometer up to which ithas been immersed, may be calculated as per standard procedures. Conclusion-The concept of using solid density standard to evaluate the density of liquid for calibration of reference standard hydrometer is more promising as solid density standards provides much higher accuracy of measurement than water as density standard. The calibration of open scale hydrometer makes use of sinker and density of the calibration medium thus determined have an accuracy of only few parts in IOs. By using solid density standard, one can determine the density of calibration medium directly with accuracy in ppm range. Besides, it provides ease in operation of system and whole calibration process is less time consuming. Traceability which is now-a-days a much sought after requirement, results directly by the use of solid density standards and eliminates the need for preparation and maintenance of very pure samples of water as density standard. Acknowledgement-The authors wish to thank Prof. E S Raja Gopal, Director, NPL, for his continuous encouragement and interest in this work. References 1 Cuckow F W. J Sac Chern Ind, 68 (1948) 44. 2 Sharma D C, BhamraS S& MathurB G, MAPAN. 7 (1992) 3. 3 Bowmon H A. Schoonover R M& Carroll C L. J Res Nat Bureau Standards. 78 (1974) 13. 4 Spickweck F. Kozdon A. Wagenbreth H. Toth H & Hoburg D. PTB Mitt, 100(3)(1990) 169. 5 Sharma DC & Sinha S, Indian J Eng Mater sn, 2 ( 1995) R9.
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