AU J.T. 12(2): 81-85 (Oct. 2008) Effect of Combined Stabilizers Containing Konjac Flour and κ-Carrageenan on Ice Cream Adisak Akesowan School of Science, University of the Thai Chamber of Commerce Bangkok, Thailand Email: <adisak_ake@utcc.ac.th> Abstract This study was aimed to investigate on physical and sensory properties of ice cream samples prepared with combined stabilizers including konjac flour and κcarrageenan levels and to determine the suitability of stabilizer combination that could produce the best quality ice cream. The addition of combined stabilizers made ice cream samples more hard and viscous than the control sample and also retarded meltdown properties. The ice cream prepared with 0.3% konjac flour alone exhibited higher viscosity than those prepared with any levels of combined stabilizers. Based on sensory test, the optimum combined stabilizer containing 0.27% konjac flour and 0.03% κ-carrageenan produced the ice cream which was rated for smoothness and iciness scores (p > 0.05) similar to the control ice cream. Keywords: Ice cream, konjac flour, κ-carrageenan, stabilizer. not exceeding 0.5-1.0%, depending on types of ice cream. Konjac flour, a neutral polysaccharide from the tuber of Amorphophallus konjac C.Koch. and A. oncophallus, is composed of D-glucose and D-mannose joined by βglycosidic linkage (Thomas, 1997). Konjac flour is generally recognized as safe (GRAS) which has special properties as thickening, gelling, texturizing and water binding. It can be used to provide fat replacement properties in fat-free and low-fat bakery and meat products (Tye, 1991; Akesowan, 2002; Huang and Lin, 2004). There are various grades of konjac flour sold in the food market; for example, the food grade konjac flour can be purchase about 400450 baht/kg (Thai Food and Chemical Company 2008). Effort was made to find an alternative for konjac flour application. The use of konjac flour as a stabilizer in ice cream was created not only to investigate on quality of ice cream, but also to reduce the cost of ingredient. Therefore, the objective of this study was to determine the effect of combined stabilizers containing various konjac flour and κ- Introduction Ice cream is one of dairy-based frozen product which generally contains fat, sugar, nonfat milk solid, flavors and stabilizers. Regardless of its taste, the quality of ice cream is evaluated by its structure, texture and resistence to melting. Stabilizers, usually used in combination of 2-3 gums, are applied in ice cream production in order to give positive effect on the viscosity of the mix, overcome ice crystals formation during processing and storage and preserve the structure by slowing down melting at the consumption stage (Crichett and Flack 1977). One of primary stabilizers used in ice cream manufacture is locust bean gum, which is derived from the seed of the leguminous carob tree (Ceretonia siliqua) grown in Mediterranean countries (Glicksman 1969). This gum is a relatively expensive stabilizer which costs about 2,000-2,500 baht/kg (Thai Food and Chemical Company 2008). Another hydrocolloid, κ-carrageenan is also used together with locust bean gum as a secondary stabilizer in order to prevent wheying-off in ice cream (Stanley 1990). The amount of stabilizers and/or emulsifiers used is Regular Paper 81 AU J.T. 12(2): 81-85 (Oct. 2008) carrageenan levels on physical and sensory properties of ice cream. Ice cream Preparation Whole milk and whipping cream were mixed and heated up to 40ºC before adding dry ingredients (skimmed milk powder, sugar, stabilizer) according to the formulations shown in Table 1. Ice cream mixes were pasteurized at 68.3ºC for 15 min, homogenized through a Waring blender® for 2 min, cooled to 4ºC and stored for processing the next day. Prior to freezing, vanilla flavor was added. The aged mixes were frozen in a bench-top ice cream maker for 25-30 min. The ice cream sample were frozen in an air blast freezer at -35ºC for 6 hr, and stored at -18ºC throughout physical and sensory analysis. Materials and Methods Materials The ingredients used in this work including whole milk, whipping cream, skimmed milk powder, vanilla flavor and sugar, were purchased from a local supermarket. Food grade hydrocolloids; konjac flour and κcarrageenan, were obtained from Thai Food and Chemical Co., Ltd. A commercial stabilizer ‘Supergel-IC®’ was obtained from Wandermin Food and Chemical Co., Ltd. Table 1. Ice cream mix formulations. Ingredients Whole milk Whipping cream Skimmed milk powder Sugar Supergel-IC®* Konjac flour κ-Carrageenan Vanilla flavor Control 43 39 4.6 13 0.3 0.1 Amount (g 100g-1) Sample Sample Sample 1 2 3 43 43 43 39 39 39 4.6 4.6 4.6 13 13 13 0.3 0.27 0.24 0.03 0.06 0.1 0.1 0.1 Sample 4 43 39 4.6 13 0.21 0.09 0.1 * A commercial stabilizer contained carrageenan, locust bean gum and guar gum. Physical Analysis Ice cream samples were measured for pH using a pH-meter (Model 320, Mettler-Toledo Ltd., Essex, UK). Overrun was estimated using a standard 100 ml cup, according to the equation as follows: % Overrun = Volume of ice cream - Volume of mix × 100 . Volume of mix Melting property was analyzed at 25 + 2ºC. Hardened ice cream (25 g, -18ºC) was placed on a sieve (2 mm wide, square openings). The volume of the melted ice cream at the first 10-min was recorded and further measured at every 5 min until the time of 40 min was reached. Regular Paper 82 Hardness measurement was obtained using a penetrometer (StanHope-Seta MK VI, USA) with a needle-test cell. The time for each measurement was set up to 10 seconds and the temperature of the ice cream samples was about -9 + 1ºC. Viscosity measurement of ice cream which filled in 180-ml containers (6 cm diameter × 9 cm height), was taken at 6 + 1ºC with a Brookfield viscometer (Model RVDVII, Brookfield Engineering Laboratories, Inc., MA, USA). The viscometer was operated at 20 rpm (spindle number 4). Sensory Evaluation A 13-cm unstructured line scale test (0 = none, 10 = strong) was used to evaluate ice AU J.T. 12(2): 81-85 (Oct. 2008) cream attributes for smoothness, gumminess and iciness. Panelists (ten judges) at University of the Thai Chamber of Commerce (UTCC) were semitrained before initiation in the experiment to be familiar with attributes of ice cream samples. All testing sessions were held in a sensory evaluation laboratory with partitioned booth at UTCC. Distilled water was provided to rinse their palates between samples (Lawless and Heymann 1998). viscosity than other products. The ice cream prepared with konjac flour alone exhibited the most viscosity. The konjac flour and κcarrageenan combination significantly increased the viscosity of the ice cream compared to the use of Supergel-IC® as the stabilizer. Decreasing konjac flour levels resulted in lower viscosity, which were because of higher content of κ-carrageenan, which gives lower viscosity than konjac flour at the same concentration. Therefore, the lowest viscosity was noted for ice cream prepared with a combined stabilizer including 0.21% konjac flour and 0.09% κ-carrageenan. Hardness of ice cream, which expressed as the distance penetrated into an ice cream; the shorter the penetrated distance the higher the hardness value, tended to increase when the proportion of konjac flour and κ-carrageenan was varied from 0.3 : 0 to 0.21 : 0.09 in relation to the control. This may be due to the influence of κ-carrageenan which is able to interact with κ-casein and other substances in milk to give superior properties being promote weak gel formation in ice cream (Nussinovitch 1997). This may be explained as to why the more amount of κ-carrageenan used resulted in higher hardness of ice cream obtained. Statistical Analysis The statistical design for physical properties was a completely randomized design (CRD), while sensory data conducted on randomized complete block design (RCBD). Data were subject to analysis of variance (ANOVA) using SPSS for Window version 11.0. Significant differences between means were determined using Duncan’s new multiple range test at p < 0.05 (Cochran and Cox 1992). Results and Discussion Results of physical properties of all ice cream formulations are given in Table 2 and Fig. 1. There was no significant difference (p > 0.05) in pH-values among all ice cream samples. Control ice cream had significantly lower Table 2. Physical properties of ice cream formulations Combined stabilizer (konjac flour : κ-carrageenan) (% by weight) Control* 0.3 : 0 0.27 : 0.03 0.24 : 0.06 0.21 : 0.09 pHns 6.27 6.20 6.30 6.21 6.23 Viscosity (× 103 cps) 0.72a 4.32d 2.06c 1.80c 1.34b Hardness (mm/10) 163.11c 143.00b 135.00b 71.34a 86.33a Overrun (%) 7.08b 2.11a 8.85d 7.89c 2.10a a, b, c, d Means in the same column with different superscripts are different (p < 0.05). *Control = an ice cream prepared with a commercial stabilizer (0.3% Supergle – IC®). ns = non-significant. carrageenan exhibited the ice cream sample with highest overrun in this study. As shown in Fig. 1, the use of konjac flour alone or combined with κ-carrageenan retarded the meltdown of ice cream samples with respect to the control. For first 10-min time interval, the amount of melted ice cream The addition of combined stabilizers to the ice cream mixes significantly affected the overrun of ice cream samples (Table 2). When the konjac flour was applied alone, the lowest overrun was observed. The combined stabilizer including 0.27% konjac flour and 0.03% κRegular Paper 83 AU J.T. 12(2): 81-85 (Oct. 2008) collected for the control was 9 ml as compared with those of other samples which were less than 3 ml. After 40-min invertal, the melting down graph of ice cream prepared with a combined stabilizer containing 0.27% konjac flour and 0.03% κ-carrageenan was similar to that found in the control ice cream made with Supergel-IC®. 26 สูตรค วบคุม Control 24 Sample สูตรที่ 1 1 22 Melted ice cream (ml) สูตรที่ 2 20 สูตรที่ 3 18 สูตรที่ 4 16 Sample 2 14 12 Sample 3 10 8 6 Sample 4 4 2 0 0 5 10 15 20 Time (min) 25 30 35 40 Control = ice cream prepared with 0.3% commercial stabilizer. Sample 1 = ice cream prepared with 0.3% konjac flour alone. Sample 2 = ice cream prepared with 0.27% konjac flour and 0.03% κ-carrageenan. Sample 3 = ice cream prepared with 0.24% konjac flour and 0.06% κ-carrageenan. Sample 4 = ice cream prepared with 0.21% konjac flour and 0.09% κ-carrageenan. Fig. 1. Melting properties of ice cream samples. those of the control. On the other hand, the score of iciness tended to decrease. This result implied that combined stabilizers made ice cream more smooth, viscous texture and less ice crystal in the products. However, the optimum combined stabilizer containing 0.27%konjac flour and 0.03% κ-carrageenan can be used in ice cream production without any body and texture defect with respect to that of the control. Sensory Evaluation Sensory attributes of all ice cream formulations were significantly affected (p < 0.05) by the variation of konjac flour and κcarrageenan levels, as evidence in Table 3. As the konjac flour and κ-carrageenan ratio was varied from 0.3:0 to 0.21:0.09, panelists gave significantly higher scores for smoothness and gumminess of ice cream samples in relation to Regular Paper 84 AU J.T. 12(2): 81-85 (Oct. 2008) Table 3. Sensory scores of ice cream formulations. Combined stabilizer (konjac flour : κ-carrageenan) (% by weight) Control* 0.3 : 0 0.27 : 0.03 0.24 : 0.06 0.21 : 0.09 Sensory scores** Smoothness 5.00a 5.86ab 6.18ab 7.15b 6.25ab Gumminess 3.07a 6.40c 5.26b 6.50c 5.38bc Iciness 4.94c 4.57bc 4.82c 3.17ab 2.73a a, b, c Means in the same column with different superscripts are different (p < 0.05). * Control = ice cream prepared with a commercial stabilizer (0.3% Supergel-IC®). ** Based on a 13-cm unstructured line scale test (0 = none, 10 = strong). development of dairy desserts. J. Sci. Food Agri. 30: 1085-9. Glicksman, M. 1969. Gum technology in the food industry. Academic Press, London, England, UK. Huang, H.Y.; and Lin, K.W. 2004. Influence of pH and added gums on the properties of konjac flour gels. Int. J. Food Sci. Technol. 39: 1009-16. Lawless, H.T.; and Heymann, H. 1998. Sensory evaluation of food. Chapman & Hall, New York, NY, USA. Nussinovitch, A. 1997. Hydrocolloid applications. Blackie Academic & Professional, London, England, UK. Stanley, N.F. 1990. Carrageenan. In: Harris, P. (Ed.), Food gel, pp. 79-119. Elsevier Science Publishers, Ltd., London, England, UK. Thai Food and Chemical Company. 24 July 2008. Available: http : //www.tfac.co.th/en/com_pro.html. Thomas, W.R. 1997. Konjac gum. In: Imeson, A. (Ed.), Thickening and gelling agents for food, 2nd ed., pp. 169-79. Chapman & Hall, London, England. Tye, R.J. 1991. Konjac flour: Properties and applications. Food Technol. 45: 86-92. Conclusion A combined stabilizer containing konjac flour and κ-carrageenan were successfully substituted for a commercial stabilizer in ice cream production. The addition of various combined stabilizers resulted in higher hard texture and lower meltdown properties of ice cream samples. As comparison with the control sample, the ice cream containing 0.27% konjac flour and 0.03% κ-carrageenan showed similar sensory attributes, but more viscous. Further research is needed to investigate on quality and ice crystrallization of ice cream prepared with this combined stabilizer after storage. References Akesowan, A. 2002. Reduced fat, added konjac gel pork sausage as affected by chopping times. J. Int Soc. SEAsian Agric. Sci. 7: 1730. Cochran, W.G.; and Cox, G.M. 1992. Experimental design. 2nd ed. John Wiley and Sons, New York, NY, USA. Crichett, N.; and Flack, F.A. 1977. The use of emulsifying and stabilizing agents in the Regular Paper 85
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