Flexible Domestic Natural Gas Flexible Domestic Natural Gas: POWER, PROCESS OR PROPULSION William E. Wells Eagle LNG Partners POWER-GEN International 2016 Session Title: PGI 7C – Unconventional Natural Gas Supply for Power 1 Flexible Domestic Natural Gas “Throughout my career in natural gas energy solutions, there has been an underlying premise; that responsible and sustainable development of North American natural gas reserves would become a “Bridge Fuel” to a low carbon economy. Couple this in power generation with the ability to complement renewables and responsible water use yields a flexible winning ticket.” flex·i·bil·i·tyˌ (fleksəˈbilədē) Noun 1. The quality of bending easily without breaking. "Engineers gained improved flexibility in their designs" Synonyms: pliability, suppleness, pliancy, plasticity; The ability to be easily modified. "Our client enjoyed the flexibility of the project schedule" Willingness to change or compromise. "The U. S. Coast Guard has shown flexibility in applying its regulatory policy" PLANT DESIGN FLEXIBILITY So there’s this small matter of designing your next Power Generation project. Where is this plant going to reside? Will it be a virgin “Greenfield” location convenient to an interstate pipeline with abundant gas capacity? Will it be an adaptive re-use of a “Brownfield” location or a repowering of a coal or oil plant? Both will require new and unique approaches; such as sound attenuation, (low frequency vibration and noise levels), utility grid interconnections, dilemma of aging infrastructure, grid and system resiliency, remediation or containment, etc. Will there be back-up fuel requirements for peak periods? Many questions lay ahead. Does the design call for new concepts or technology such as decentralized energy, distributed generation, CHP, Aero-derivative gas turbines, super turbines? Does the stalwart power generation market now require flex generation for backstopping renewables? How will permitting go, is the plant welcomed, are you competitive and what is your green/carbon footprint? Then there are the power generation projects that don’t fit the classic mold. The use of industrial waste gases or renewable natural gas for power generation. A truck mounted mobile design or one that has to be transported by barge or rail, to be assembled elsewhere. Uses could be cold ironing of ports, remote locations that need power to sustain agriculture, developing countries, fledgling economies or energy intensive mining. Could your design be easily deployed such as in cases of natural disasters? Does the design exist or will you be honing your “Engineering Skill & Prowess” to deliver value based solutions for your client? 2 Flexible Domestic Natural Gas Ultimately plants get built to meet all the market needs above and facility regulations go on in perpetuity. FUEL FLEXIBILITY Flexibility in a fuel is a key attribute and the growing integration of domestic clean natural gas in the power generation sector is outstripping traditional petroleum and coal as the main stable supply. Our country is awash in natural gas reserves, even when world petroleum prices threaten to silence every profitable drilling rig still in-service. No longer do natural gas market prices keep in locked step with world petroleum markets. We are truly decoupled and it makes sense to maximize this domestic fuel for the greater good. It really is a game changer and should be legislated and leveraged for the whole economy’s well-being and economic growth. When was the last time North America was on the cusp of a home-grown, (Ethanol and bio-fuels aside) energy independence renaissance? Not since coking coal which drove the growth of the North American steel industry and the term skyscraper was born! The current marine industry is a great example of fuel flexibility with the ability to flip between fuels based on a variety of reasons; economics, regulatory, environmental… There are now many LNG powered vessels in the world’s oceans, rivers and lakes and many LNG ready vessels afloat that will receive LNG fuel tanks in the near future. ENERGY DENSITY AND VOLUME FLEXIBILITY It is important to constantly learn about the “Fuel Side” of the markets and the valuable linkage with power generation, process or propulsion. Ch-4 Delivery and Supply Options Gas Option A: The traditional old school approach might lead to the investigation of the feasibility and cost to construct a pipeline which has many technology hurdles as well as a large environmental impact. Sheer distance and overcoming the constantly changing forces associated with “Mother Nature” make building traditional pipelines above or below the ground to reach isolated areas very challenging. Also societal environmental awareness, activism and many other “on the record” opposition groups. Gas Option B: Liquid Natural Gas/LNG closely mimics the traditional fuel oil supply channels and logistics, yet is a fuel of many virtues. LNG is natural gas (predominantly methane, CH4) that has been converted to cryogenic liquid, cooling it to approximately −162 °C (−260 °F); maximum transport pressure is set at around 25 kPa (4 psi). This transformation allows for ease of storage or transport. It takes up about 1/600th the volume of natural gas in the gaseous state. It is odorless, colorless, non-toxic and noncorrosive and an economic alternative to petroleum. 3 Flexible Domestic Natural Gas LNG liquefaction or LNG storage and vaporization, (a virtual pipeline) is cost effective. US Domestic LNG enjoys stable pricing and transporting it to the end use application is relatively easy. Its superior energy density allows for on-site storage for extended fuel needs, without the need for local or regional pipeline expansion. LNG plant construction consists of pre-engineered modular components which are field assembled and LNG plants are scalable to accommodate future expansion and flexibility of production volumes. The island of Japan and their economic machine is perhaps one of the greatest examples of the staggering power of LNG imports and the positive effect that a stable energy source can have on production of goods and services. Gas Option C: Compressed Natural Gas/CNG is natural gas stored at pressure, generally 3600psi which is the North American automotive standard. Some newer upstart companies postulated that the growing number of CNG vehicle fueling stations might be leveraged for the filling of CNG tube trailers and then could be trucked (a virtual pipeline) and connected to a customer in need of natural gas. Very early in the development of CNG, natural gas distribution companies/LDCs began using CNG from vehicles and tube trailers for system support measures. LDCs found that CNG could support base load supply and generated labor savings associated with natural gas mains and service undergoing maintenance. In New England, there are several CNG supply companies that have tube trailers of many types and sizes that deliver “just in time” supply to off the main commercial and industrial customers. In the Balkan Play, flare gas is captured and compressed for use as fuel for drilling operations and also vehicle fuel. This “flare gas” would normally be inefficiently combusted, but rather now has bottom line ramifications for exploration companies. There are also positive environmental gains associated with flare gas capture. Gas Option D: Floating Storage and Regasification Units/FSRU is LNG stored in large LNG barges or carrier ships and parked far offshore a country or region that has a shortage of gas supply or distribution capacity. The LNG molecules never gets to go ashore but rather is converted back to its natural gaseous state and piped from a mooring buoy to a city gate connection of an existing distribution system. This is a growing model for world scale LNG exports and a number of companies are competing in this space, often investing in newer more technologically advanced FSRU carrier ships. These LNG mother ships sit just over the curvature of the earth’s horizon so they can sometimes be considered “out of sight, out of mind”. Some emerging economies are turning to FSRU as being able to provide sustainable natural gas supply. There is also a lot of market activity with Floating Liquid Natural Gas/FLNG which incorporates LNG liquefaction trains for production from offshore natural gas fields. Wherever a pipeline traverses, you have potential for end use natural gas applications and natural gas liquefaction. 4 Flexible Domestic Natural Gas Renewables will and have established a foothold that pervades our energy related economic activities and natural gas is considered the “go to fuel” that complements wind, solar, wave/tidal and new emerging technologies. Natural gas is clean, fast and dependable for dovetailing the intermittent nature of renewables. DATA and SYSTEM FLEXIBILITY The growth of the “Industrial Internet, aka Internet of Things”, machine to machine communications/M2M and evolving Energy Management Software when coupled with natural gas turbine data collection will yield system efficiency gains and smart network optimization. The increasingly “Smarter Grid” allows regional ISO’s to make split second decisions for better dispatch optimization and improved gas/power system harmonization. The resulting increases in overall generation asset efficiencies will ultimately yield returns for the utility ratepayers. Natural gas distribution and delivery, pipeline or liquid is uniquely suited to play its role in this latest Tech Revolution. The simple nature of the un-adulterated Ch-4 molecule allows for the accurate mass flow measurement and careful calibration of the combustion process, from inlet fuel supply to stack emissions. Even more complicated and complex inlet gas supply such as renewable/RNG and landfill/LFG can be quality calibrated by different means and processes resulting in cleaner combustion. Either way you look at natural gas fuel, there are dynamic solutions for controlling exhaust/stack emissions, aka combustion byproducts. Hopefully the Power Engineers that are with us today can see the parallels in the following automotive example and how it relates for bigger burn technology. Now is the time to anticipate where do we go from here? The simplest example of the M2M revolution can be exemplified by the evolution of the modern automobile/truck. When I entered the workforce most cars and trucks had mechanical carburation consisting of butterfly valves, needle valves, linkages etc. Fuel dumped into the engine and oftentimes a fair amount dumped out the tail pipe. As regulation and responsible environmental oversight became a household term there was the addition of a very simple computer/ECM and a customizable computer chip. These Electronic Control Modules/ECMs were located behind the vehicles glove compartment, a relatively safe area considering the replacement cost of the ECM. Soon the throttle body carburation could no longer meet the detailed information needs of the ECM and the industry moved to calibrated fuel injection and positive feedback fuel control and emissions devices. 5 Flexible Domestic Natural Gas Today we have ECMs that out-perform some personal computers and the ECMs are located in crash zones on the vehicles since they are very inexpensive in today’s terms. There isn’t a single day the media doesn’t have coverage on autonomous driving vehicles and self-parking vehicles are now an inexpensive option. POWER, PROCESS, PROPULSION FLEXIBILITY How varied are the uses for natural gas, just consider the following; Power generation: Combined Cycle Power Plants, Decentralized energy, Distributed generation, CHP, Commercial, Industrial, Micro, Grid dilemmas, (Reference #1; Toren Towers Residential Cogen, Brooklyn, NYC), Aero-derivative gas turbines, (low mass and high efficiency), Super turbines, (Reference #2; GE’s Harriet weighs 800,000 pounds), Cold-ironing, Energy Resiliency, Complementing Renewables… Trigeneration: The production from a single power source of both electricity and useful heat while simultaneously providing cooling, as for refrigeration. Process and Manufacturing: Commercial, Industrial, (fertilizers, plastics, etc) Chemical, (Petrochemical alliances, Chlor-Alkali and Methanol plants), Pharma, Cooling and Freezing, De-salinization, Wastewater treatment, HVAC- heating and cooling, District-heating and cooling, Industrial, Propulsion: Marine, Rail, Heavy-duty transport, Airplane Fuel, (Reference #3; Boeing's "SUGAR Freeze, Standing for Subsonic Ultra Green Aircraft Research” LNG-fueled aircraft concept. Boeing Research & Technology), (Reference #4; Russian, Tu-155 first flew on 15 April 1988), Rocket Fuel, (Reference #5; United Launch Alliance. ULA & Blue Origin, Bezos), Technology/Other: Convenience: Natural gas adsorbent air conditioning, Natural gas refrigerators, (1950’s LNG Milk Truck), Natural gas incinerating toilets, Natural gas road and driveway defroster, Gas lights, (exterior and interior), Light-duty and medium duty CNG cars and trucks, Synthetic Fuels: The country of Qatar, the first to benefit from commercial GTL Jet Fuel made from natural gas. Super Tech: LNG's subfreezing properties could harmonize well when paired with another future technology, so-called superconductors, a technology that would reduce electricity losses in an airplane's internal circuitry. The improvement in efficiency could make electric and hybrid-electric planes competitive with their conventionally fueled counterparts. 6 Flexible Domestic Natural Gas Superconducting systems would need to be kept at extremely low temperatures -- about minus 280 F -- to work efficiently. In closing: What would Edison do? References: 1. 2016 Energy Concepts, The Engineers are greening New York, retrieved from http://nrg-concepts.com/toren-condominium-cogeneration/ 2. Sep 29, 2014 by Tomas Kellner, retrieved from GE Reports, “Everything is Bigger in Texas, But These New Turbines Up The Ante” http://www.gereports.com/post/98472615825/everything-is-bigger-in-texas-butthese-new-gas/ 3. Boeing, 2014 Environmental Report, Build a Better Planet, retrieved from http://www.boeing.com/aboutus/environment/environment_report_14/2.3_future_f light.html 4. Dmitriy Komissarov, Tupolev Tu-154, the USSR's Medium-Range Jet Airliner, (Hinckley, UK, 2007), 48–50. ISBN 1-85780-241-1, retrieved from http://broom02.revolvy.com/main/index.php?s=Tupolev%20Tu-155 5. Centennial, Colo. and Kent, Wash. – Sept. 17, 2014, United Launch Alliance and Blue Origin Announce Partnership to Develop New American Rocket Engine BE-4 Fact Sheet, retrieved from http://www.ulalaunch.com/ula-and-blue-origin-announce-partnership.aspx William E. Wells, Director of HHP & Utility Markets for Eagle LNG Partners. Eagle LNG Partners is wholly owned by Ferus, Natural Gas Fuels, a portfolio company of the Energy Minerals Group (EMG). EMG is a private investment firm with $16.8 billion under management and targets equity investments of $150 million to $1 billion in the energy and minerals sectors focused on hard assets that are integral to existing and growing markets. Eagle LNG Partners is a member of the Ferus group of companies. We bring specific regional expertise to liquefied natural gas (”LNG”) projects that supply clean burning, competitively priced fuel for the marine, transport trucking, remote power, rail industries, and small-scale export markets. 7 Flexible Domestic Natural Gas In addition to our proposed FERC-jurisdictional LNG export facility in Jacksonville, a second Maxville plant is being constructed to support fueling Crowley’s new LNGpowered ships. Eagle has requested authorisation from the DOE to export LNG on its own behalf and as an agent for other organizations. In late July DOE issued an order granting Eagle LNG Partners Jacksonville LLC long-term, multi-contract authorisation to export LNG to countries that hold a free trade agreement (FTA) with the US. Eagle LNG Partners is pleased to announce it has achieved a major milestone by submitting draft Resource Report 13 for the Jacksonville Project to the Federal Energy Regulatory Commission (FERC) on August 29, 2016. These are exciting times for both Eagle and the small-scale LNG industry. With more than 28 years of experience in the natural gas LDC industry and over 20 years in the role as an NGV consultant, Bill led a major LDC’s efforts to develop and implement a NGV market and business plan including construction of a comprehensive public access CNG station infrastructure. In addition to holding a variety of other natural gas industry roles and supporting a number of large CNG customer fleets, Bill has experience in the areas of regulatory tariffs, municipal land use, industry legislation, environmental permitting, utility rate design and other project development disciplines. Bill holds a BA Business Administration from Gettysburg College. 8
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