Technovation 22 (2002) 301–312 www.elsevier.com/locate/technovation Product development process in Spanish SMEs: an empirical research Isidre March-Chordà a, A. Gunasekaran b b,* , Begoña Lloria-Aramburo a a Department of Business Administration, University of Valencia, 46022 Valencia, Spain Department of Management, University of Massachusetts, North Dartmouth, MA 02747-2300, USA Received 20 December 2000; accepted 12 January 2001 Abstract Rapid product development has been treated as a competitive strategy in a global market environment. It is essential to improve the product development process with the objective of reducing product development cycle time and hence to reach the market as quickly as possible. Large-scale companies have adopted new strategies and technologies to reduce the product development cycle time, taking into account various market and innovation barriers. However, small and medium enterprises (SMEs) have not received adequate attention from researchers for their product development process. In this paper, an attempt has been made to analyze the critical success factors for the product development process with the help of an empirical research in SMEs. The research is based on a sample of 65 SMEs located in a medium developed region (Valencia) of Spain. The main objective of this research is to identify the major determinants that confront the product development. The cost of product development projects that discourages commitment to new product development and the uncertainty of the market acceptance were found to be the major factors. Contrary to what the theoretical studies recommend, the most frequent sequence for the process of development and promotion of new products is rather simple and short, with an average time for new product development of around 6 months, although largely depending on the sector. According to the study reported in this paper, the fulfilment of the key success factors as suggested by the literature is, in general, low. 2002 Elsevier Science Ltd. All rights reserved. Keywords: Product development process; Theoretical framework; Empirical research; Spanish SMEs 1. Introduction Product development success in terms of time and innovation has contributed significantly to a firm’s competitiveness. There is a lot of literature available that deals with the product development process in largescale industries. However, there is a lack of empirical studies to identify the critical success factors (CSF) for product development in small and medium size enterprises (SMEs). Nevertheless, the role of SMEs in the national economy and in providing employment opportunities is understood. This particular study makes an attempt to search for enough evidence about the explanatory factors for the success in the new product development process. The aim here is to test the degree * Corresponding author. Tel.: +1-508-999-9187; fax: +1-508-9998776. E-mail address: agunasekaran@umassd.edu (A. Gunasekaran). of fulfilment of a list of success factors in a sample of SMEs located in a medium developed region, as well as to identify bottlenecks in the product development process. This is a topic in which we can find a lot of focused literature on product development. For instance, among the authors who have inspired this area of research is Wilson (1995), who develops a framework for superior product development and managing the process for innovative products. In the recent literature we can find several models based on the lessons and recipes for success in the product development process. Several authors including Wilson (1995), Bobrow (1997), Bowen et al. (1994), McGrath (1996), Rosenau and Moran (1993) and Smith et al. (1995) have highlighted several common critical elements of product development projects. Speed to market, quality management, multifunctional teamwork, sense of commitment and a systems approach, are put forward by most of these studies as key requirements for success in new product development. 0166-4972/02/$ - see front matter 2002 Elsevier Science Ltd. All rights reserved. PII: S 0 1 6 6 - 4 9 7 2 ( 0 1 ) 0 0 0 2 1 - 9 302 I. March-Chordà et al. / Technovation 22 (2002) 301–312 Wilson (1995) developed a product development process model based on the lessons learned by firms whose timely products have been critical for market success. In the same line, Bobrow (1997) provides a list of success factors for new products, including a clear strategic direction, a corporate culture aligned behind new products, a sensible allocation policy of resources and people, and a cross-functional team dedicated to the new product development process. On the other hand, Bowen et al. (1994) highlights seven critical elements that any outstanding product development project should have in common: (1) recognize and nurture the firm’s core capabilities, (2) a guiding vision shared by all members in the cross-functional team, (3) project leadership and organization, (4) ability to instill the team with a sense of ownership and commitment, (5) ability to rapidly learn and to reduce mistakes and misunderstandings, (6) ability to push forward the company’s performances, and (7) ability to integrate within projects following a systems approach. McGrath (1996) provides a guide to product and cycle-time excellence by setting and implementing a process called ‘PACE’. The need to reduce development time is highlighted by several studies. Smith et al. (1995) stress the ability to cut down development time by using economic models for a new product, the management of motivational issues and the proper management of risk. Rosenau and Moran (1993) furnish a guide for success with project management tools to the product development process, emphasizing speed to market, quality management and multifunctional teamwork. Similarly, the study by Himmelfarb (1992), shows how companies are able to attain faster product development by setting up parallel marketing, R&D, manufacturing, engineering and finance teams. Patrick (1997) focuses on how to maintain a firm’s understanding of a project through its development and how to forecast and ensure the successful launch of a project. Focused on the launch phase, Bruce and Biemans (1995) cover in their study the interface between design and marketing networks and relationships, as well as an assessment of success and failures of launch strategies, based on an empirical analysis. Kuczmarski (1992) provides recipes for success after reviewing the way 200 companies have increased their new product success. As indicated earlier, there is a need to identify the critical success factors for the product development process in SMEs considering their role in the economy and the potential for employment. Most of the studies have discussed a generic framework for identifying CSFs in the product development process without any special reference to the size and nature of the industries. In this paper, we have made an attempt to find out some of the CSFs for the product development process in SMEs, with the help of an empirical study. This study is con- ducted with SMEs in Valencia, Spain. The organization of the paper is as follows: this section highlights the role of SMEs and the importance and issues of a successful product development process in SMEs. Section 2 reviews the literature available on CSFs in the product development process, considering three major determinants: (a) top management support, (b) product development planning and process, and (c) analysis of market requirements. The details of the research methodology incorporating research objectives, questions, data collection methods, and profiles of the companies participating in the study are presented in Section 3. Details of the empirical results and analysis are presented in Section 4. Finally, a summary of the findings and conclusions are given in Section 5. 2. Critical success factors in product development In this section, a list of critical success factors for the new product development process, based on the analysis of existing literature, is identified. Product innovation can be defined as the commercialization of a technologically distinct product, including new products whose design characteristics change to improve the service to users (Dougherty, 1992; Kuczmarski, 1992). Nowadays there is an agreement among the analysts in considering that a need for radical innovation of products arises when the properties, characteristics, uses, attributes, design properties and use of materials and components differ significantly from the pre-existing products. Such innovations usually rely on the introduction of new technologies or new applications of prior technologies. On the other hand, incremental innovation of a product is related to improvements to the existing product properties or functioning. This indicates that the development process of an existing product has been improved in a significant manner (Zirger and Maidique, 1990). The major critical factors for the success of product development and innovation are classified into three groups: (i) top management support, (ii) product development planning, and (iii) analysis of market requirements. This classification is based on the nature and importance of the role of different determinants on product innovation and development. We have grouped a range of obstacles under each major classification criteria to discuss the findings of the proposed empirical study (Cooper and Kleinschmidt, 1987). The literature has been briefly reviewed using this classification scheme and details are given in the following sections. 2.1. Top management support This group includes a list of factors such as clear strategic direction, shared industrial vision, and human and financial support. Top management support is essential I. March-Chordà et al. / Technovation 22 (2002) 301–312 in the provision of human and financial resources allocated to the product team. This support from the top of the organization is important to attract members for the project team, to supply the necessary funding to facilitate development, and to guarantee the continuation of the project. Moreover, top management has the role of providing a clear strategic direction, which includes an adequate management of technology and innovation. This factor suggests that each firm should build its own technological strategy, closely linked to its corporate strategy, as an indispensable element to guarantee a flexible and continuous development of product innovation. McGrath (1994) analyzed a formulation of new product strategies including factors such as time, technological change, globalization, product differentiation, price and marketing, as well as types of strategies. Along these lines, the recent study by Markides (1997) offers the following ways to develop an innovation on a strategic level: redefine the business, redefine potential users, redefine the distinct capacities of the firm, which user needs will be satisfied and how. Another success factor associated with top management is to create a shared entrepreneurial vision, which consists of developing and communicating with clarity the entrepreneurial aim, in a way that extends quickly and reaches all the levels of the organization. Also, delimiting the range of tasks and responsibilities of each member of the organization. The creation of this task is an obligation of the top management and must be constructed fundamentally of three elements. The first two, clarity and straightforwardness, and continuity of purpose, imply that despite the changes business goes through the same strategic objectives and values. The third element, coherence of application, is proposed with the intention that every member of the organization shares the same vision (Barnett and Ghoshal, 1991). 2.2. Product development planning and process This group of factors, which as suggested by the literature is like good planning, overlapping in product development, the cross-functional team and technologies, refers to the process of innovation itself. As factors of success associated with the process of development of innovation, the necessity of making ordered and formal plans for product development is important. This factor usually has a dubious acceptance among enterprises, at least from the results of empirical studies, which suggest a development process much less planned and formalized than the literature recommend in this field. So a study made in Spain (Vázquez and Santos, 1998)1 outlines that out of 13 phases in the product 1 This sample from Spain included 52 electronics and telecommunication firms and manufacturers of hardware equipment. The study was implemented between May and June 1995. 303 development process set up by Cooper (1994), only 11% of firms implement all of them, while 54% implement nine or less. The comparative study of Martinez and Navarro (1991) between Spanish and Canadian businesses2 shows that in both cases the number of firms that implement all the activities for the development of a new product is very low, the majority of them performing between seven and nine activities out of the proposed 13 of Cooper and Kleinschmidt (1987). In addition to elaborating on an extensive plan, the development of overlapping stages is recommended. The simultaneous execution of the various stages of product development in no way improves the result of the process as compared to sequential planning (Nonaka and Tackeuchi, 1995). In the sequential approach, the new product development process is made sequentially, with a group of functional specialists that transfer the final result of their work to the next group. The functions are classified according to the division of the work. One of the main drawbacks of this approach resides in the length of time necessary to develop the product. In the case of an overlapping process or rugby style process, the product development process requires constant interaction of a multidisciplinary team whose members work together throughout the process. The overlapping model works better in ambitious companies that want to develop new products quickly and flexibly. Directly related to the previous factor is the multifunctional and self-regulated team composition. Various empirical studies support the idea that multifunctionality is associated with a higher ‘performance’, like Dougherty (1992) and Zirger and Maidique (1990). A multifunctional team can be defined as a group that develops a common project and where members are from more than one functional area, generally from the areas of marketing, R&D, engineering and production. This diversity of functions enriches the volume and variety of information and knowledge within the group. The dialogue and proximity of the members when developing the project help to accelerate the process of development of new products, thereby overcoming problems more quickly. Also the integration inside the team should be developed. An important element in the composition of teams apart from multifunctionality is the presence of Gatekeepers, or individuals that frequently obtain external information and share them with team members. Similarly, a multifunctional team affects the performance, by increasing the quality and variety of available infor2 This second study was conducted in 1986 Aragón (Spain) and included 56 firms of which 82% were SMEs. The sectors pertaining to the study were basically mechanical, electrical and electronics. The study carried out in Canada, with which some of the results are compared, can be found in Cooper and Kleinschmidt (1987). 304 I. March-Chordà et al. / Technovation 22 (2002) 301–312 mation. Brown and Eisenhardt (1995) argue that although the team will be capable of self-regulation, top management should closely monitor with what is known as ‘subtle control’. The underlying idea of this concept rests on the members of the distinct project teams enjoying sufficient freedom to work autonomously. They have the ability to solve their problems creatively, while simultaneously exercising sufficient control to ensure that the product or result adjusts to the vision and strategy of the firm. 2.3. Analysis of market requirements This group of success factors includes identification of target markets and potential customers. They are based on the necessity of implementing a profound analysis to determine the real needs of the market. A detailed analysis on the needs of a potential user is vital in adjusting the process of creativity and development of the new product to the real user needs that are insufficiently covered by existing products. Secondly, the need for a rigorous and realistic analysis of the time needed to distribute the product to the market should be analyzed. A shallow optimistic analysis of the time necessary to achieve a broad distribution of the new product will reduce the profit by increasing the wastage of resources and level of debts. Finally, this group of factors requires a reliable estimate of the size of the potential market for the new product. In the context of increasing competition in global markets, the firm that manages to accelerate the period of development of new products or processes will place themselves ahead of the competition. The study by Gupta and Wilemon (1990) offers a wide range of explicit reasons for the success of new products, deduced from interviews conducted with high technological firms, that allow a more rapid advance in the process (Smith et al., 1995; McGrath, 1996): (i) an increase in competitive pressures which force an anticipation of the development of new products if profit levels are to be met, (ii) rapid or sudden technological changes that make obsolete the existing technologies, (iii) variations in consumer demand, (iv) growth objectives, (v) necessity of obtaining a market share, (vi) shortening of product life cycle, (vii) pressures from top management, and (viii) facility for the taking up of new ideas. Interestingly, Wilson (1995), Bobrow (1997) and Bowen et al. (1994) have provided models or frameworks to cope up with the challenges in the development of products and promotion of innovation. These studies are intended to shed lights on the increasing complexity of the business environment and its implications on the new product development process. Dougherty (1992) identified barriers to successful product innovation in large firms. In the same line of research, there are several research papers to deal with innovation and product development in large-scale firms (Bowen et al., 1994; Bruce and Biemans, 1995; Gupta and Wilemon, 1990; McGrath, 1994; Smith et al., 1995; Vázquez and Santos, 1998). It appears that there are no specific studies that deal with the innovation and new product development process in SMEs. However, considering the role of SMEs, an attempt has been made to develop a conceptual model based on the literature survey and validate the model with an empirical study in Spanish SMEs. We have developed a conceptual model based on the classification criteria of literature on new product development (see Fig. 1). The purpose of the model is to highlight the key critical success factors in new product development and adopt the same for analyzing the product development process in SMEs with the help of an empirical analysis. The model presented in Fig. 1 focuses on top management support, product development planning, and the process of analysis of market requirements for the product development process. The reasons for selecting these three major CSFs are: (i) the obstacles to various innovation and product development processes can be overcome by these factors, and (ii) these can be easily understood and stay focused to improve the product development process. The model lists various factors that come under the three major CSFs, taking into account the barriers for innovation and the product development process in SMEs (Zirger and Maidique, 1990; Dougherty, 1992; Rosenau and Moran, 1993; McGrath, 1994). Considering the lack of empirical studies available in the literature to identify the CSFs for the product development process in SMEs, the list of CSFs as highlighted by the conceptual model has been analyzed with reference to the data collected from Valencian SMEs in Spain. We seek to find out evidence on the degree of fulfilment of the success factors highlighted by the literature, by focusing on the presence of obstacles to new product development in manufacturing SMEs. This approach, focusing on the obstacles, is original compared with existing methods. The level of influence of different obstacles on the innovation and product development processes varies from sector to sector. This has been considered when we study the implications of various obstacles in a range of industries. The purpose of this analysis is to highlight the major obstacles to innovation and product development and bring to the fore the reasons for differences based on the characteristics of sectors. Also, a comparison on the behaviour of industries with reference to each variable is presented. 3. Research methodology Given the importance of developing new products in any firm, the empirical study presented here aims to I. March-Chordà et al. / Technovation 22 (2002) 301–312 Fig. 1. A conceptual model for the critical success factors of product development planning and processing in SMEs. identify the major factors that act as barriers in the innovative process of the enterprise, as well as in the process of development and promotion of new products. We incorporate in our research an approach by sectors of activity. A detailed questionnaire3 has been used for collecting data by interviews. (iii) 3.1. Research objectives and questions (vi) The first objective is to identify enough evidence on the above mentioned success factors in the new product development process. The second objective lies in establishing the influence of obstacles and the impact of failure on the development of new products on a sectorial level in a region of medium development such as exists in Valencia, Spain. The main aim here is to obtain a sectoralized profile of the firms’ performance in the development of new products in order to reveal intersectorial divergences. Finally, an attempt has been made to distinguish the degree of accomplishment of the three groups of factors as well as determining new factors that are little recognized in the literature, but which seem to influence the process of development significantly. The following questions will be addressed through the empirical study: (i) (ii) 3 305 What are the major determinants of innovation and new product development in SMEs? How are the barriers for innovation and product development grouped based on the above major determinants? The questionnaire is available from the authors upon request. (iv) (v) How does each barrier/obstacle influence a range of sectors for innovation in SMEs? How is each sector affected by the set of obstacles for innovation? How does each barrier/obstacle influence a range of sectors for product development planning in SMEs? How is each sector affected by the set of obstacles for product development planning? These questions are addressed with the data collected from Valencian Industrial Network. The criteria considered to address these three research questions include determining the level of presence of some factors that stand in the way of innovation in the surveyed firms. A low incidence of setback factors is equivalent to a high degree of accomplishment in the associated success factors. This form of inverse research, demonstrating the fulfilment of success factors from a negation of the opposite situation to that which we want to contrast, seems to be more reliable than the direct question. 3.2. Data collection Each of the 65 firms was visited and the interviews were conducted with the top managers and sometimes with the production managers. An open questionnaire was used to collect the data, which means some questions were directly asked and received answers. Other answers were derived after asking indirect questions or observing the way the company operates, the culture, and other indirect indicators. This type of data collection 306 I. March-Chordà et al. / Technovation 22 (2002) 301–312 is justified as the questions to be addressed are qualitative in nature. Since the research methodology includes a personal interview with a manager, an approach based on direct questions about the degree of accomplishment of the success factors could have provoked a defensive attitude, with positive answers to all the questions, as managers are reluctant to recognize openly their own limitations. Therefore, it was agreed to go for the approach based on obstacles as the most appropriate means of analyzing the process of development and innovation in the Valencian Industrial Network. Once the factors or variables were identified under analysis, the interviewer was responsible for assigning the scores for each of the variables. These variables were not scored directly by the interviewed person, but by the interviewer, once all the explanations and perceptions declared by the manager during the interview had been analyzed. The scales ranged from a minimum of 1 to a top score of 5. A score of 1 means absolute lack of fulfilment of that variable, whereas 5 implies a total fulfilment or the presence of that variable. istry and plastics), and strong demand sectors (four sectors: machinery, metal mechanics, electronics and optics), although over half of the companies surveyed fall within the weak demand groups (36 firms). (iii) Medium sized firms in the Spanish context: all firms with between 50 and 500 employees. The only exceptions to be included in the sample were two firms with fewer employees. In terms of turnover, practically all firms exceed US$8 million and only one company is over US$100 million. (iv) Manufacturing companies: all surveyed firms are basically involved in manufacturing activities. (v) Proved dynamism within their activity segment: firms displaying a clear willingness to grow and consolidate in the markets were prioritized. (vi) Outward looking inclination: surveyed firms should account for good records in foreign markets or at least have attempted to sell abroad. These six selection criteria seemed the most suitable to obtain a sample of firms sufficiently diverse and rich, illustrative of the Valencian industrial base. That goal incited us to leave out any other firm below a minimum size or with a very backward business strategy. 3.3. Profile of the companies participating in the study 3.4. Analysis of results In total, 65 SMEs in the Valencian Industrial Network were considered for this empirical study. Details of the industries participating in each sector are presented in Table 1. Some sectors are represented by more firms than others. The number of firms in each sector has been chosen on the approximate weight that the sector holds in the province of Valencia. Selection criteria to be met in order for the firms to take part in the survey were as follows. (i) Diversity of sectors, including the most representative sectors of the Valencian manufacturing industry and a couple of emerging sectors still a minority in the region (electronics and optics). (ii) Diverging demand prospects in international markets. The plan was to cover activities pertaining to a range of sectors: weak demand sectors (six sectors: food 1, food 2, food 3, furniture, textiles and paper), medium demand sectors (two sectors: chem- The model developed highlights the major critical success factor groups and the detailed obstacles considered under each group are presented in Table 2. The empirical data has been collected based on a set of predetermined variables that act as barriers to innovation and product development. However, the overall conclusions are based on the three major CSFs of innovation and product development. There is some overlapping between variables that act as barriers to innovation and the product development process. These variables have been studied with reference to sectors and factors that have implications on the new product development process. 4. Empirical results and analysis The results relative to obstacles to innovation and to the process of product development, including the analysis of their corresponding items, are described below. Table 1 Sectors and number of companies participating in the empirical study Sector Number of firms Sector Number of firms Food 1: Beverages including juices, wines, liquors, preserved vegetables and dairies Food 2: Perishable food including rice, cookies, chocolates, biscuits and coffee, etc. Food 3: Fish and meat processing Chemical Plastics Paper 7 Textiles 8 5 Metallurgy 9 4 5 6 9 Machinery Optics Furniture and wood 4 2 9 I. March-Chordà et al. / Technovation 22 (2002) 301–312 307 Table 2 Obstacles for innovation and product development under the major CSFs CSFs group Barriers/obstacles Top management support Excessive cost associated with the projects of innovation; lack of top management support; fear of failure due to previous attempts by other firms; failure rate of product innovation (lack of clear strategic direction) Technical uncertainty; multidisciplinary team; overlapping approach; problems associated with the failure of the product innovation; process development of new products; period of development of new products related to the most significant innovation of the firm in the last 15 years Conservative attitude of the market; uncertainty of market acceptance; period of useful product life before undergoing modification or significant improvements; duration of the product total life cycle until definitive replacement Product development planning and process Analysis of market requirements/demand 4.1. Obstacles to innovation The obstacles considered in this study for innovation are listed in Table 3. Apart from these six possible motives (variables A1–A6), other possible motives not set out in the questionnaire are also considered. The managers consulted mainly outlined the fear of rapid imitation by competitors together with the uncertainty about the period of development of innovation. More frequently mentioned factors were non-supportive top management (A3) and previous failed attempts by other firms (A4). Other factors that were sporadically mentioned by some firms include industrial cutbacks and rationalization (in the food sector) and the necessity of being authorized by public administration (in some firms in the chemical sector). Besides determining the main obstacles to innovation, the impact of hypothetical failure in innovation on the trajectory of the firm is also considered. The other two factors (A7 and A8) deal with the failure rate of product innovation with the following options and problems associated with the failure of the product innovation (that have caused or could cause), respectively. All the results for variables A1–A8 are presented in Table 4. Table 3 Obstacles to innovation — variables Variables Description A1 A2 Technical uncertainty Excessive cost associated with the projects of innovation Lack of top management support Fear of failure due to previous attempts by other firms Conservative attitude of the market Uncertainty of market acceptance Failure rate of product innovation Problems associated with the failure of the product innovation A3 A4 A5 A6 A7 A8 4.1.1. The obstacle-wise analysis of sectors In this section, the obstacles for innovation are analyzed with reference to each sector (Table 4). At first glance by column, factor A2 (excessive cost of product innovation implementation, 3.69) and A6 (uncertainty of market acceptance, 2.93) are particularly highlighted. Therefore, we can assert that the cost of development of the innovation and the possibility of receiving less acceptance than expected in the market, are two primary bottlenecks in innovation activity for the group of analyzed firms. With a score over 4, the optics, electronics, ceramics, paper, chemical and metallurgic sectors are especially geared to A2. Only the textile and food 1 industries give a secondary relevance to this factor with a score under 3. These are sectors with little inclination to promote new products and models, usually implementing lowcost minor changes in design. Problems related to market acceptance (A6) affect primarily the electronics sector but also have influence on mature sectors. The textile sector and in particular the confectionery industry fear this factor given the importance of fashion and design as clues for the acceptance of new models. Finally, the relatively high concern towards market acceptance in the plastics sector responds more to the conservative character of their regular clients, usually being industrial firms or service and distribution firms. Technical uncertainty (A1) reaches an average of 2.25. The firms whose products have a higher technological content are those more inclined to cite this factor as an obstacle to innovation. The electronics and optics sectors, clearly intensive in technology, assign a score of over 3 to this factor. Following them we find the chemical and textile industries, whose technical uncertainty is more associated with changes occurring in the production process related to new product needs. Rather than the lack of projects with technological content, the strong self-confidence in technological issues probably lies behind the little importance that a highly technological sector such as machinery assigns to this factor. The 308 I. March-Chordà et al. / Technovation 22 (2002) 301–312 Table 4 Obstacles to innovationa (variables A1–A8) Food 1 Food 2 Food 3 Chemical Machinery Plastics Furniture Textiles Paper Metallurgical Electronics Optics Average a b c d A1 A2 A3 A4 A5 A6 A7 A8 Average 1.86b 2.2 2.25 2.6 1.5 2 1.78 2.38 1.67 2.33 3.67 3 2.25d 2.71 3.6 3.75 4.2 3.5 3.67 3 2 4.33 4.11 4.33 4.5 3.69 1.57 1 1.5 1 1.25 1.33 1.22 1.75 2 1.44 1.33 1 1.39 1.71 1.2 1.5 1 1.25 1.33 1.33 1.63 1.33 1.56 1.33 1 1.37 2.43 2.4 2.25 2 2 1.33 2.33 2.63 1.33 1.67 1.33 1 1.87 3.14 3.4 3 2.8 2.75 3.17 2.56 3.13 1.67 2.78 4.33 3 2.93 1.86 1.4 2.75 2.4 2.25 2.33 2 2.63 1.67 1.44 3 3.5 2.27 2.57 3 2.75 2 2.25 2.67 2 3.13 1.67 2.11 3 3.5 2.59 2.23c 2.27 2.47 2.25 2.09 2.23 2.03 2.41 1.96 2.18 2.79 2.56 2.30 Each firm was scored for each variable using a scale of 1–5 (1 means total lack of fulfilment; 5 means total presence of that variable). For food 1, the score 1.86 for A1 means that seven firms of this sector have obtained an average score of 1.86 in this variable. Average score in each sector considering variables A1–A8. Average score for the 65 firms in each variable. furniture sector, given its traditional character and products with its standardized raw materials and production processes, together with the plastics sector, show a subcontracting nature and technological dependency on the suppliers of raw materials. The food sectors assign less relevance to technological uncertainty as a setback factor to innovation. Variables A3 and A4 have no score over 2 in any sectors. As can be seen in Table 4, the variable A5 is also not especially significant with an average score below 2. The more intensive the involvement of the sector in advanced technologies, the higher the failure rate in the innovation of products (A7 and A8). This is the case for electronics and optics. Also high is the failure rate in other sectors subjected to changes in fashion like the textile sector. In contrast, the food 1 and 2, metallurgical and paper sectors are hardly affected by the failure in innovation because of their subcontracting nature. Low tendency towards innovation offers a reasonable explanation for this behaviour. Variable A8 tends to gauge the scope of the problems associated with failure in product innovation including those that have been caused or could be caused. Again the optics, electronics and textile sectors recognize their greater exposure to failure with new products, which in turn has a higher impact on the trajectory of the firm. Conversely, the sectors more immune to failure problems in innovation are the ones showing a lower rate of product innovation: paper, furniture and chemical sectors. 4.1.2. The sector-wise analysis of obstacles On examining the rows of Table 4 we are able to analyze it sectorially. The sectors with a higher average score are electronics and optics, with scores slightly over 2.5. From these results, it can be concluded that more pioneering firms in the development and promotion of new products are more exposed to obstacles to innovation. The electronics sector has an average close to 3 because of the high score assigned to variables A2 (excessive cost associated with the project of innovation and technological uncertainties) and A6 (uncertainty of market acceptance). For their part, the two optics firms assigned the maximum score to variable A2, medium importance to variables A6 and A1 (technological uncertainty) and finally, a minimum score of 1 to the other three factors. Moreover, innovation failures in this sector hold a high incidence in the trajectory of the firm (A7 and A8). The average scores of food 3 and textiles come next, with a similar pattern between them. The food 3 sector (meat and fish segments) express their fear of the cost of the project (A2), the market acceptance, and to some degree, the technological uncertainty and conservative attitude of the market. In general, the overall food sector (in each of three subsectors), together with the textile and furniture sectors, is where the conservative attitudes of the market (A5) acquire certain relevance as a discouragement factor in the promotion of novelties. In the textile sector, the low impact of the cost of innovation projects (A2) with a score of 2, is attributed to the lack of authentic innovation projects. Innovation in this sector is more inclined towards changes in modeling and design. Major changes in aspects other than design and combination of weaves, are very unusual. The average in textiles, slightly higher than the mean, is due to a great extent to the failure in product innovation and problems associated with such failure (A7 and A8). This is because the firms’ results are dependent on the I. March-Chordà et al. / Technovation 22 (2002) 301–312 market acceptance of new catalogue products throughout the seasons. The paper, furniture and machinery sectors are the least exposed to the obstacles of innovation with an average score of around 2. Nevertheless, the motives of this low incidence show a disparity. The low impact in the machinery sector is associated with a high level of control of technologies that reduce the technological uncertainty and which together with its subcontracting nature, reduce the obstacles related to market acceptance. The low impact on the paper sector is associated with its poor innovative potential, its technological dependency on the suppliers, and its subcontracting nature in the majority of cases. Finally, the furniture sector is a rather stable and traditional sector with a low potential for product innovation, not going further than simple design modifications. Also the high rate of segmentation in this sector makes it difficult to penetrate new segments through the development of new products. 4.2. Development and launch of new products The problems surrounding the development and launch of new products in the sample of firms under study are considered. Table 5 presents the variables considered for the development and launch of new products. Sectorially, the results obtained for variables A9–A12 are summarized in Table 6. 4.2.1. The development-wise analysis of sectors The promotion of new products (A9), varies between a minimum value of 1, for those products that are promoted almost immediately following the initial idea with almost no development process, up to the maximum value of 5, which indicates a lengthy procedure involving the teams of all the firms’ departments in the development and promotion of the product. The average value achieved by this variable is around 3.5, which indicates that the most used sequence between the surveyed firms is ‘Original idea–brief development–prototype–fabrication’. This result corresponds to the results obtained for other studies (Martinez and Navarro, 1991; Vázquez and Santos, 1998). In all three cases the process of proTable 5 Product development planning — variables Variables Description A9 A10 Process development of new products Period of development of new products related to the most significant innovation of the firm in the last 5 years Period of useful product life before undergoing modification or significant improvements Duration of the product total life cycle until definitive replacement A11 A12 309 duct development is quite simple, not covering several of the phases proposed in the more complete models. On a sectorial level we find a wider divergence. The firms using the more advanced technology such as electronics, optics and machinery, achieve a higher score equal to or over 4, which denotes a more complex process of product promotion with more phases and with the participation of various agents. In contrast, the paper sector shows, with a score of 2, a simple and shorter process of product development with less phases. The average score for the period of development of new products (A10) is 2.62. This value represents a duration of between 2–6 months and 6 months–1 year, which can be considered a short to medium duration term, associated with a rather low complexity in the development of new products. Only the food 2, machinery and electronics sectors take a year to obtain new products. The unexpectedly long duration of product development in a traditional sector like food 2 is explained by the incidence of some expensive projects implemented by a couple of larger firms represented in such a sector. On the other hand, in the other two sectors, longer product development time is due to the need for continuing technological development activities. In contrast, paper, furniture and food 3 are those sectors which require less time for new product development, for the most part due to the continuity of their product range. The firms in the paper sector are compelled to follow the wishes of their clients with a minimum variation index in their orders. The rapid development of new products in the furniture sector only requires the participation of design activities. Food 3 (meat and fish), by virtue of its frozen or fresh condition, is subject to minimum product elaboration which mainly represents new combinations of ingredients. The variable A11 refers to the period of the product’s useful life before undergoing any modification or significant improvements. The average is quite high (3.67), which represents a useful life closer to 3–5 years than to 1–3 years, a period that can be considered fairly long in the actual context of rapid obsolescence and shortening of the life cycle of products. In some sectors this period is rather lengthy, without the implication of damaging innovate activity, but by being unnecessary to modify the products in order to maintain a competitive place in the market — as is the case for the paper and food sectors. Conversely, in other sectors products remain unchanged probably for longer than they should (as in the case of furniture and optics). Without doubt, the sector with the most rapid introduction of changes in its products is textiles, with a much higher frequency than the rest due to higher influence of temporal fashions. Next, with a modification period a little shorter than the average, the electronics and metallurgical firms, which are subject to rapid technological progress that leaves products obsolete a short time after having been 310 I. March-Chordà et al. / Technovation 22 (2002) 301–312 Table 6 Product development planninga (variables A9–A12) Food 1 Food 2 Food 3 Chemical Machinery Plastics Furniture Textiles Paper Metallurgical Electronics Optics Average a b c d A9 A10 A11 A12 Average 3.43b 3 3.75 3.6 4 3.17 3.22 3 2 3.56 4.33 4 3.42d 2.71 3.4 2.25 2.6 3.25 2.5 2.22 2.63 2 2.33 3 2.5 2.62 4.14 4.8 3.5 3.6 3.5 3.83 3.67 2.38 4.67 3 3 4 3.67 4.43 4.6 4 4 4 3.5 3.67 2.13 4.67 3.22 3 4 3.77 3.68c 3.95 3.37 3.45 3.69 3.25 3.19 2.53 3.33 3.03 3.33 4 3.37 Each firm was scored for each variable using a scale of 1–5 (1 means total lack of fulfilment; 5 means total presence of that variable). For Food 1, the score 3.43 for A9 means that the firms of this sector have obtained an average score of 3.43 in this variable. Average score in each sector considering variables A9–A12. Average score for the 65 firms in each variable. launched (Martinez and Navarro, 1991; Vázquez and Santos, 1998). Finally, the total life cycle of products up to definitive replacement is defined by variable A12. The parallelism between variables A12 and A11 is clear, having a value of around 4, which represents a life cycle close to an average of 5 years. The conclusions obtained for variable A11 follow the same line as those for variable A12. which manufactures typical seasonal products, thus the rapidity of product development coexists with a life cycle normally limited to the year. The scores for the metallurgical, furniture and plastics sectors come next with scores slightly over 3. In each of these there is a relatively short period of new product development with reference to the global average cycle time. 4.2.2. The sector-wise analysis of development A second sectorial level analysis by rows (Table 4) gives rise to the following conclusions: optics, food 1, food 2 and machinery achieve scores clearly above the general average. These are sectors with a long product life cycle and are subject to few modifications. Food 2 shows a long development period of new products with a score of 3.4, the highest among all the sectors in this variable, as well as a lengthy period of useful life without undergoing modification (a score of 4.8, also the highest). If these results meet with some justification in the food sectors because of the long life cycle and the mild pressure of demand to renew the product portfolio, conversely, in the machinery and optics sectors, the maintenance of long life cycles represents, in our opinion, an uncertain strategic decision, as these sectors are faced with an uncertain technological and market environment. With scores around the average are chemical, food 3, paper and electronics. The electronics sector outlines the complexity of the new product development process, with an outstanding score of 4.3. The paper sector shows results very similar to the general average in the four variables, whereas food 3 deserves to be highlighted due to the low value achieved by variable A10 (period of new product development). The lowest scores for variables A9–A12 correspond to the textile sector, 5. Summary of findings and conclusions The present study firstly analyzes, by sector, the principal obstacles to innovation. Secondly, analysis of the empirical results highlights the development process and the launch of new products in 65 medium-sized manufacturing companies located in the Valencian region of Spain. The most common obstacles to innovation among all the sectors are the excessive cost of maintaining the project of innovation (mainly for the optics, electronics, paper, chemical and metallurgic sectors and only textile and food 1 do not attach much significance to this factor) and the uncertainty of market acceptance (mainly for the electronics sector in first place, followed by the paper sector and the three food sectors). The excessive cost associated with innovation projects is especially feared by the optics, electronics, paper, chemical and metallurgic sectors. With the exception of the paper sector, clearly subcontractors with a medium– low level of technological development, the remaining sectors are characterized by the use of medium and advanced technologies, especially optics, electronics and metallurgy. The cost of innovation becomes a serious deterrent to new product development, especially in those manufacturing sectors that are more advanced I. March-Chordà et al. / Technovation 22 (2002) 301–312 technologically. The uncertainty about foreseeable market acceptance constitutes the second major obstacle to innovation in all surveyed firms, although with a wide disparity in incidence according to the sector. In this second obstacle, electronics is the most affected sector, followed by food, textiles and plastics. Finally, as expected, technological uncertainty (factor A1) has little incidence in the sectors, except for those sectors with greater technological content in their products such as electronics and optics. With reference to the process of development and promotion of new products, contrary to what the theoretical studies recommend, the most frequent sequence is rather simple and short: ‘original idea–brief development– prototype–fabrication’. The average new product development time is around 6 months, categorized between short and medium term and with low complexity. On the other hand, the high standard deviation obtained shows the wide degree of variation in the development time, depending on sectors, and even across firms within the same sector. The sector that introduces the most rapid changes in its products is, as expected, the textile sector, due to its seasonal character and strong fashion dependence. Next are the electronics and metallurgical sectors, facing rapid technological obsolescence of their products. In the remaining sectors, products are maintained without changes for longer periods, around 3 years as a general rule. The definitive replacement of products occurs, on average, 5 years after their launch, which indicates a long life in the current competitive context. The longest cycle corresponds to the paper sector followed by segments of the food sector. In comparison to this is the rapid replacement of products in the textile sector, as a consequence of the products’ seasonal character. Following the empirical analysis with a sample of 65 firms, the following conclusions can be derived with reference to the three groups of success factors for the development of products. Top management support. Support given by top management to the development process, which seems to have been satisfactorily fulfilled. This positive result must be clarified in the sense that the managers, who have evaluated top management as a setback factor or as a revitalizing force in the development process of new products, display a clear tendency to overvalue their contribution in the process of product innovation. A more impartial reading from the criteria suggests a lower degree of fulfilment in this first group of success factors. In this empirical study, the project cost clearly appears to be the main factor that discourages commitment to new product development projects. This factor is directly linked to the firm’s general strategy, the system of priorities and the investment policy defined by top management. From 311 this perspective, the defined posture of top management decisively influences the possibilities of product development innovation. Product development planning. This second group of factors related to the process of development shows a relatively low level of achievement in accordance with the reduced time that the majority of firms dedicate to the conception, development and final launch of new products. Very few companies follow a formalized and ordered plan in such processes, which is somewhat distant from the postulated theories that support a process having more than 10 phases. On the other hand, most of the surveyed companies, as recommended by the consulted studies, seem to support the interaction between participating agents in the development process to the detriment of sequential models. Therefore, the multifunctionality, autonomy and capacity for self-regulation fail to reach the levels suggested by the reviewed literature. However, technical factors seem to have an influence on the success or failure of new products, probably greater than recognized in the consulted studies. Analysis of market requirements/demand. The third group of factors related to demand and the market appear to be the most difficult to achieve, becoming the most feared of setbacks to the development process of new products and those which explain more directly the failure of product innovation. 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Managing the Development of New Products: Achieving Speed and Quality Simultaneously through Multifunctional Teamwork. Van Nostrand Reinhold, New York. Smith, P.G., Reinertsen, D.G., Smith, R.T., 1995. Developing Products in Half the Time. Van Nostrand Reinhold, New York. Vázquez, R., Santos, L., 1998. New product development processes in high-tech firms. In: Management and Technology, Cost A3, D.G. of Science Research and Development, pp. 340–356. Wilson, C.C., 1995. Superior Product Development: Managing the Process for Innovative Products: A Product Management Book for Engineering and Business Professionals. Blackwell Publishers, London. Zirger, B.J., Maidique, M., 1990. A model of new product development: an empirical test. Management Science 36, 867–883. Dr Isidre March-Chordà is a senior lecturer at the Department of Business Administration, University of Valencia. In 1991, he was awarded an MSc in Technology and Innovation Management at the SPRU and a Doctorate in 1994. Dr March-Chordà is the editor of several books on innovation and technological diagnosis. Since 1996, he has conducted several research projects on innovation audits at the sectoral level in the Spanish region of Valencia. Dr March-Chorda is the author of several articles in international journals about NTBFs, technopoles and science parks, innovative entrepreneurs and the process of product innovation. Also, he is the head of the research line “Innovation Management” at the University of Valencia. A. Gunasekaran is an associate professor of operations management in the Department of Management at the University of Massachusetts, Dartmouth. Prior to this, Dr. Gunasekaran has held academic positions at Brunel University (UK), Monash University (Australia), the University of Vassa (Finland), the University of Madras (India), the University of Toronto, Laval University, and Concordia University (Canada). He received his PhD (in industrial engineering and operations research) in 1987 from the Indian Institute of Technology (Bombay). He teaches courses in operations management and operations research. Dr Gunasekaran has had over 150 articles published in journals such as the International Journal of Production Research, International Journal of Operations and Production Management, Computers in Industrial Engineering: An International Journal, European Journal of Operational Research, Management Decision, International Journal of Production Economics, Journal of Operational Research Society, International Journal of Technology Management, Technovation and Computers in Industry: An International Journal. He has presented over 50 papers at conferences and given a number of invited talks in more than 20 countries. Dr Gunasekaran is on the editorial board of over 20 prestigious journals that include the International Journal of Productions Planning and Control, International Journal of Systems Science, Computers in Industry: An International Journal, Technovation, Journal of Product and Process Development, Logistics Information Management, Business Process Management Journal, Journal of Operations Management, Supply Chain Management: An International Journal, International Journal of Quality and Reliability Management, He has edited special issues for a number of highly reputed journals which include the International Journal of Production Economics, Journal of Operational Research Society, International Journal of Operations and Production Management and International Journal of Computer-Integrated Manufacturing. He reviews papers for over 25 journals. Dr Gunasekaran is involved in several national and international collaborative projects that are funded by private and government agencies. He has supervised more than 30 dissertations and several industrial projects. Most of the projects are based on industrial applications. He is the editor of Benchamrking: An International Journal and an associate editor of Integrated Manufacturing: The International Journal of Manufacturing Technology Management. Dr Gunasekaran is currently interested in researching agile manufacturing, concurrent engineering, management information systems, technology management, supply chain management, computer-integrated manufacturing, and total quality management. Begoña Lloria-Aramburo is an assistant lecturer at the Department of Business Administration. She is just about to complete her PhD in knowledge management assessment, and she has authored several articles in specialized Spanish journals. She is a key member of the research line conducted by Isidre MarchChordá, participating in several research projects in the innovation management field.
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