PERODUA KELISA SAMPLE WORKSHOP MANUAL PERODUA KELISA WORKSHOP MANUAL PRICE: USD 69.90 Or email us for best offer admin@e-bookmanual.com www.e-bookmanual.com Your e-manual solution source HOW TO BUY Payment methods: 1. For buy with credit card just choose and click button at the end of price list in Product Item Number or click the the PayPal link down here first and signup now before make payment: 2. For online banking transfers, to verified your payment please give the Product Item Number, your e-mail (must valid to receive the download link), Name of Bank, Total of transaction, Date&hour of transaction and fill the form at contact form or send to pay@e-bookmanual.com Maybank Account Number: Acc. Holder Name : DZULKIFLEE Acc. Number : 152068638890 Bank Islam Account Number: Acc. Holder Name : DZULKIFLEE Acc. Number : 02039020168377 CIMB Bank Account Number: Acc. Holder Name : DZULKIFLEE Acc. Number : 02110042053522 You will receive the download link in 24hour after the payment verified from system admin. If any other problem about your payment system admin will contact you. Or you will reach us at: admin@e-bookmanual.com COPYRIGHT 2012 www.e-bookmanual.com SERVICE MANUAL PERODUA KELISA L701 FOREWORD This service manual describes the maintenance and servicing procedures for the Model L701. In this service manual, the entire portion is divided into 20 sections. Each section has an index along with a table of contents at the beginning. For easier reference, the upper part of each page bears the section title concerned. All information used in this service manual was in effect at the time when the manual was printed. However, the specifications and procedures may be revised due to continuing improvements in the design without advance notice and without incurring any obligation to us. Published in July, 2001 PERODUA SALES (M) SDN. BHD. В© 2001 PERODUA SALES (M) SDN. BHD. All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of PERODUA SALES (M) SDN. BHD. FOREWORD 1 30/05/03, 8:54 AM SECTION INDEX PERODUA SECTION NAME KELISA GENERAL INFORMATION MAINTENANCE ENGINE MECHANICAL EMISSION CONTROL EFI SYSTEM LUBRICATION SYSTEM COOLING SYSTEM IGNITION SYSTEM STARTING SYSTEM CHARGING SYSTEM CLUTCH MANUAL TRANSMISSION AUTOMATIC TRANSMISSION FRONT AXLE & SUSPENSION REAR AXLE & SUSPENSION BRAKE STEERING BODY BODY ELECTRICAL HARNESS &WIRING DIAGRAM FOREWORD 2 30/05/03, 8:54 AM SECTION GI MA EM EC EF LU CO IG ST CH CL MT AT FS RS BR SR BO BE HW EMвЂ“9 REMOVAL 1. Remove the V-belt, water pump pulley and alternator. (Refer to the вЂњTIMING BELTвЂќ section.) 2. Drain the engine coolant by removing the water pump drain plug. MEM00024-00024 3. Remove the timing belt. (Refer to the вЂњTIMING BELTвЂќ section.) 4. Remove the camshaft timing belt pulley, using the SST to prevent the turning of the camshaft. SST: 09504-87501-000 MEM00025-00025 5. Remove the ignition coil from the cylinder head cover. MEM00026-00026 6. Disconnect the vacuum hoses that are connected to the intake manifold and cylinder head cover. 7. Remove the surge tank stay from the cylinder head cover. 8. Remove the cylinder head cover attaching bolts in the sequence as indicated in the right figure. Remove the cylinder head cover from the cylinder head. e t q y w r MEM00027-00027 9. Removal of camshaft bearing cap No. 1 and camshaft bearing cap No. 2. (1) Using the hexagonal section of the camshaft No. 2, set the mating marks of the camshaft gear sections to the relationship as indicated in the right figure. Camshaft center line 10Лљ - 20Лљ MEM00028-00028 EM(01-10) 9 30/05/03, 9:25 AM IGвЂ“2 IGNITION SYSTEM CIRCUIT Engine fuse 10A Ignition switch 1 Ignitor Battery Ignitor Ignition coil 1 Ignitor Ignition coil 2 Ignition coil 3 To spark plug 46 68 67 IG1 IG2 IG3 ECU E01 E1 N+ N- 18 15 36 60 Cam position sensor MIG00002-00001 IG(01-07) 2 29/05/03, 10:08 PM BRвЂ“2 INSPECTION AND ADJUSTMENT OF BRAKE PEDAL 1. Brake pedal height check (1) Check the pedal height. Specified Value RHD MT: MT: 148.0 В± 5 mm AT: 149.8 В± 5 mm LHD MT: 143.7 В± 5 mm AT: 148.4 В± 5 mm e w M AT T 2. Pedal height adjustment (1) Disconnect the connector of the stop lamp switch. (2) Remove the stop lamp switch by loosening the lock nut 1. (3) Loosen the lock nut 2. Adjust the pedal height by turning the push rod 3. (4) Tighten the lock nut of the push rod. Tightening Torque: 22.6 - 28.4 NВ·m q LBR00002-00001 (5) Screw-in the stop lamp switch, until it comes in contact lightly with the pedal stopper. (6) Adjust the clearance between the pedal stopper and the edge surface at the screw section of the stop lamp switch to 1.5 mm. (7) Tighten the lock nut of the stop lamp switch. Tightening Torque: 19.4 - 31.6 NВ·m (8) Connect the connector of the stop lamp switch. Ensure that the stop lamp goes on. LBR00003-00002 3. Pedal free travel check (1) After stopping the engine, depress the brake pedal several times so that no negative pressure may remain in the booster. (2) Lightly push the pedal by your hand. Measure the distance (free travel) up to a point where you feel a resistance from the pedal. Specified Value: 0.5 - 3.0 mm LBR00004-00003 4. Pedal free travel adjustment (1) Loosen the lock nut 1. (2) Adjust the free travel to 0.5 - 3.0 mm by turning the push rod 2. (3) Tighten the lock nut. Tightening Torque: 22.6 - 28.4 NВ·m w q (4) Ensure that the stop lamp goes on properly. LBR00005-00004 BR(01-10) 2 29/05/03, 9:00 PM HOW TO BUY Payment methods: 1. For buy with credit card just choose and click button at the end of price list in Product Item Number or click the the PayPal link down here first and signup now before make payment: 2. For online banking transfers, to verified your payment please give the Product Item Number, your e-mail (must valid to receive the download link), Name of Bank, Total of transaction, Date&hour of transaction and fill the form at contact form or send to pay@e-bookmanual.com Maybank Account Number: Acc. Holder Name : DZULKIFLEE Acc. Number : 152068638890 Bank Islam Account Number: Acc. Holder Name : DZULKIFLEE Acc. Number : 02039020168377 CIMB Bank Account Number: Acc. Holder Name : DZULKIFLEE Acc. Number : 02110042053522 You will receive the download link in 24hour after the payment verified from system admin. If any other problem about your payment system admin will contact you. Or you will reach us at: admin@e-bookmanual.com COPYRIGHT 2012 www.e-bookmanual.com PERODUA KELISA WORKSHOP MANUAL -END- By www.e-bookmanual.com [SINCE 2003] Copyright В©2014 e-bookmanual.com Your e-manual solution source